I am old enough to have been around when the first battery-powered tools came on the market. To classify the early ones as tools may be stretching the imagination a bit, but I digress. The cordless industry has come a lonnnnnnng way since then and I now have quite a few cordless tools in my arsenal. At the moment, I’m considering if the Makita cordless track saw has a place in my shop.

Now in my experience, cordless convenience has always come with a price. Lack of power, short run time, batteries going dead before the others charge. You get the idea. So you can’t blame me for being a little skeptical when asked to review Makita’s 18V X2 LXT Plunge Cut Saw.

I reviewed the Makita SP6000J track saw a few months ago and am fairly impressed with the quality of the build and the straightforward design. Since the Makita XPS01 is built on the same foundation, I’m going to focus in on how the two compare.

First Impressions

Design

The Makita XPS01 comes in two varieties. You can get it as a bare tool or kitted with a dual charger and 5.0 Ah batteries. For testing, I got my hands on the kit along with Makita’s 55″ track – the same one you use with their corded track saw.

At first glance, the Makita cordless track saw seems a clone of the corded version but upon a closer look has a few unique differences. The XPS01 has a slightly lower profile and an expanded lower handle that appears to be a heat sink for the motor. The two large batteries are also prominent atop and below the motor housing.

Capacity

Both the saws have the same 48° bevel capacity and 55 mm depth of cut. That’s 2.165″ for us old guys.

Key Features

Both models have a unique scoring feature that all but eliminates veneer chips as well as variable speed controls that allow you to match the blade speed to the material you are cutting. That’s a great help when cutting laminates that will melt with too high a blade speed.

The bases are almost identical in form and function. Rail lock slides for making bevel cuts and friction control are in identical left base positions, and the adjustable dust ports are the same.

Both have on-board wrenches for blade changes, soft start motors, and electronic speed control.

Performance Testing

I have grown accustomed to using the corded SP6000J to break down ¾” cabinet plywood instead of the table saw. The simplicity of setup and the ability to make tapered bevel cuts with ease make this tool a standout. So I put the cordless model through the same routine.

Ergonomics

Something that stands out to me immediately is that the ergonomics of are a little different with the cordless saw. The weight of the two 18V batteries and the slightly tweaked handle design gives this beast a front heavy disposition. Given that this unit is designed to glide along a rigid track, the weight distribution works to its advantage as the saw seats and maintains its position on the track very well.

Cut Quality

Makita has fantastic stock saw blades. That’s important for a tool like this. It allows you to cut well on fine veneer plywoods with virtually no tear out. With some saws, you need to pick up a quality third-party blade to go along with your purchase, but that’s not the case for Makita.

Power and Runtime

The power delivered by the 36V brushless motor is more than adequate for my carpentry tasks. Having enough power to match the corded track saw isn’t a huge surprise. The SP6000J does everything I ask of it on a 12-amp motor. Getting 36V of lithium-ion power to give me the same performance isn’t too tall an order.

What that means is that there’s plenty of stored energy in those battery packs to give you impressive runtime along with the power. A Makita brushless motor helps as well. The Makita cordless track saw powered through more than fifty 48” cuts with plenty more in store.

Pro Tip: Although the Makita XPS01 fits any Makita track and others such as Festool, be aware that different tracks will impact the chip guard differently. If you use the guard for alignment, as we all do, be sure to calibrate the cut line or use each track with its own saw. Otherwise, you’ll get to do your cuts over.

Price and Value

On its own, the bare tool is $349 or $465.00 for the kit. The caveat here is that you have to purchase the track separate – something that I consider a must-have to take advantage of the design. That’s another $75 if you don’t have another one at your disposal. On the corded side, you can grab the SP6000J with the rail for $409. If you already have the batteries you need, that’s a $15 premium to go cordless – not bad at all. If you need to purchase the kit, your premium goes up to $165 over the corded kit, which might make you think a little bit.

The good thing is that you’re not trading off less power and short runtime if you go cordless. There’s enough of both for the Makita cordless track saw to be your primary track saw and the batteries recharge fast enough to keep up with demanding days. Job site carpenters will see the biggest benefit, but there’s a lot to be said for the convenience cordless brings to the shop as well.

Final Thoughts

Makita continues to impress me with its cordless technology. The Makita 18V X2 LXT Plunge Cut Saw is a must-have for convenience and performance. While corded equipment will always have a place in the field, the cordless brigade from Makita is earning its stripes. Now if Tesla would hurry up and partner with Ford on a battery-powered F-150, life would be fine.

One other quick note – Makita also has the SPT02 – an AWS-enabled version of the same saw.

Makita Cordless Track Saw Key Features

•  Powered by two LXT batteries; X2 LXT technology delivers more power, speed and run time without the hassles of a cord
•  Soft start feature for smooth start-ups
•  Easy-to-set depth adjustment with large scale
•  Smooth and convenient plunge release lever for operator comfort
•  Dual front and rear bevel supports provide additional rigidity for precise and accurate bevel cuts
•  On-board hex wrench for fast and easy blade changes
•  Locking lever holds the blade in position so that the wrench can be inserted through the hole in the blade case for easier blade installation
•  Built-in depth stop allows a preliminary first cut of 2 to 3mm to be performed prior to cutting through the entire material for clean and splinter-free cutting
•  Rubberized soft grip handle provides increased comfort on the job
•  Large 1-7/16″ rear dust port directs material away from the operator and easily connects to a vacuum system
•  Includes a premium 55 tooth ultra thin kerf carbide tipped saw blade (part B-57071) ideal for cordless circular saws offering up to 66% more cuts per charge compared to our standard corded plunge saw blade (part B-07353)
•  Makita built electronically controlled BL Brushless Motor delivers 6,300 RPM for maximum performance and 50% longer run time per charge
•  Optional guide rail system interacts with the saw base to provide smooth, perfect, dead-on straight or bevel cutting
•  Slide lever on saw base designed to engage the optional guide rail (sold separately) when bevel cutting for stability
•  Electric brake for maximum productivity
•  Automatic speed change technology adjusts cutting speed and torque during cut for optimum performance
•  Variable speed control dial (2,500 – 6,300 RPM) for optimum performance in a variety of materials
•  Close to the wall cutting (11/16″) for expanded cutting applications
•  Ideal for cutting large wood panels and other wood materials in confined areas
•  Large cutting capacity (2-3/16″ at 90º; and 1-9/16″ at 45º)
•  Bevel capability (-1º to 48º) with positive stops at 22.5º and 45º
•  Electronic speed control maintains constant speed under load for smooth cutting

Makita 18V X2 LXT Plunge Cut Saw Specifications

• Model: Makita XPS01PTJ
• Battery: 2X 18V LXT Lithium-Ion
• No Load Speed (variable speed): 2,500 – 6,300 RPM
• Blade Diameter: 6-1/2″
• Arbor (mm): 20 mm
• Max. Cutting Capacity (at 90°) : 2-3/16″
• Max. Cutting Capacity (at 45°) : 1-9/16″
• Overall Length: 13-5/8″
• Net Weight (with battery) : 11.2 lbs.
• Shipping Weight: 28 lbs.
• Includes: (2) 18V LXT Lithium-Ion 5.0Ah Battery; Dual Port Charger; 6-1/2″ 55T C.T. Cordless Plunge Saw Blade, Wood, MDF, Lam.; Hex Wrench; Interlocking Case; X-Large; Interlocking Case, Medium
• Warranty: 3 years limited
• Price:  $499 (kit), $349 (bare)

The post Makita Cordless Track Saw Review: 18V X2 LXT XPS01 appeared first on Pro Tool Reviews.

No one can argue that a miter saw is a must-have tool for the professional woodworker or carpenter. Whether cross-cutting stair treads or burning through some 8-inch crown molding, a quality miter saw is a money maker. At the shop, we currently have several of (what we feel are) the best miter saws on the market. When the folks at Pro Tool Reviews asked if I wanted to review the Delta Cruzer miter saw (26-2241), I was a little skeptical. What could Delta bring to the table that the other guys don’t? (And what kind of a name is “Cruzer” anyway??)

Captain Festool—my son Matt to the uninitiated—brought it to the shop. After several weeks of use, I’m ready to share my findings.

Delta Cruzer 10-inch Miter Saw Calibration

The saw arrived in great condition, well packaged and undamaged. All of the accessories and parts were there and ready to unpack. So far so good.

I installed the saw on a universal stand and began setup. The Delta Cruzer needed several adjustments to true up the cuts. It’s not unusual to need some calibration when you bring home a new saw and periodically throughout its life. You should always start by calibrating your miter saw no matter who makes it.

The miter scale was off about 3 degrees, but using the onboard Torx wrench I adjusted it square. The miter gauge also fell off about 3 degrees—again easily adjusted.

Once set up, I immediately replaced the wood chipper of a blade Delta provides with a quality trim blade. This is another recurring theme with miter saws out of the box, so it’s not a knock against Delta. With the exception of Festool and the Makita 10-inch cordless miter saw, nearly all miter saw blades get an immediate trade-up.

Noteworthy Features

When using the Delta Cruzer, you immediately notice the guide arms. Delta names these “robot” arms. Silly name aside, we found the articulating system really very smooth and stable. You get just a small amount of play at full extension. I especially like the adjustable travel tension – this thing moves when you breathe on it if you want it to.

In addition, the guide system on the Delta 26-2241 miter saw lets the machine sit much closer to the wall than most miter saws in its class.

Another feature that’s pretty handy is the full front adjustable bevel control. A lever at the front of the saw allows you to adjust the bevel without the dreaded reach around that many of the competition favor. The bevel system is easy to use, has just enough friction unlocked to keep the saw head from slipping too easily, and locks securely at any angle. With all of the necessary detents in place for repetitive cutting at bevel and miter, this is an effective function-forward design.

The Delta 26-2241 Cruzer miter saw boasts one of the longest crosscutting capacities in its class and even has a nifty drop-down fence system that increases your cut capacity even further. To take advantage of this feature you just need a milled piece of lumber.

One item that is lacking with the Delta 26-2241 is any sort of blade guide. There’s no laser beam or light shadow to guide the blade before the cut. Delta misses the mark on this one as all of the saws in this class have this feature. That will be an easy upgrade for Gen 2. Most of the Pros at PTR prefer the shadow cut line, just in case there’s a project manager listening!

Delta 26-2241 Cruzer Miter Saw Manufacturer’s Key Features

• 10 in. blade with versatile flip-down fence design provides best-in-class 16 in. crosscut capacity
• Dual bevel 45° left/45° right with front bevel release and 7 positive bevel stop at the most popular angles and easy to reach lever override to move between stops
• 50° left miter/60° right miter capacity with 10 miter detents and positive stops
• One-hand front miter controls with push-button miter detent override and front bevel release for quick movement
• Molded handle and full-size trigger is comfortable for right or left-handed users
• 15 amp motor for powerful cuts and blade brake for safety
• Clear retractable blade guard for full view of cutting area during alignment and cutting
• 1.5 in. dust port for vacuum connection and excellent dust collection
• 5 year Delta warranty

Performance

There are two things that all great miter saws have in common: power and accuracy. In the field test, I crosscut some two-inch oak for the power test. The Delta Cruzer performed well and has plenty of power to handle even that task. You have to pause momentarily to let the soft-start motor spool up to speed before making a cut. That feature adds life to the motor and helps reduce the torque-jerk you get on many saws. If you let the blade do the cutting you will be fine, even in hardwood.

To be accurate at any angle or bevel, a miter saw needs to be machined to very tight tolerances. At full extension, the Cruzer does exhibit a small amount of play. With a full stroke cut of heavy material at 90 degrees, the variation is about 1/32”. That’s certainly within most user’s tolerances, but it’s not perfect. However, it’s very similar to what the PTR crew found in their Bosch GCM12SD miter saw review.

Dual bevel cuts for crown molding are also within tolerance and compare well to other upper-tier miter saws. Keep in mind that, as with all miter saws, a sharp blade and patient hand will lend superior results.

Cut Capacities

• Maximum 1.5 in. X 15.25 in. (2 X 16 lumber)
• Miter 0° / Bevel 0° 3.5 in. X 11.25 in. (4 X 12 lumber)
• Miter 0° / Bevel 45° 1.5 in. X 11.25 in. (2 X 12 lumber)
• Miter 45° / Bevel 0° 3.5 in. X 7.25 in. (4 X 8 lumber)
• Miter 45° / Bevel 45° 1.5 in. X 7.25 in. (2 X 8 lumber)
• Baseboard (Vertical) 5.5 in. (maximum cutting depth)
• Crown (Nested) 6.25 in.

A Quick Note on Dust Collection

Dust collection is pretty average. If you’re used to something on the high end like a Festool Kapro, you’ll be unimpressed. However, it falls in line with what I’ve experienced with my DeWalt DWS709 miter saw.

Final Thoughts

As the newest addition to the line, the Delta Cruzer miter saw is a solid performer. The almost frictionless guide system and the front adjusting bevel settings make this a saw to contend with. While I personally believe that the cutting capacity of sliding saws tends to sacrifice accuracy, Delta’s unique “Robot” arms keep the play to a tolerable level. As with all new technology, time and wear will tell that tale. Thus far I am impressed with the saw. With the five-year factory warranty and $599 price tag, it is definitely worth a shot to add this beauty to your arsenal.

Delta Cruzer Miter Saw Specifications

• Voltage: 120V
• Amps: 15A
• Blade Size: 10 in. dia.
• Arbor Hole Size: 5/8 in.
• Speed (RPM): 4,000 r/min
• Weight: 55lbs
• Max Cut Thickness: 5.5 in.
• Cord Length: 7 ft.
• Warranty: 5 years
• Depth: 29.5 in.
• Height: 20 in.
• Width: 22.5 in.
• Bevel Type: dual
• Tool Type: Miter Saw
• Dust Collection Type: Port
• Blade Change: Keyed (Torx Wrench)
• Max degree Miter Cuts Left: 50°
• Max Degree Miter Cuts Right: 60°
• Miter Saw Type: Sliding Compound
• Tool Product Type: Power Tool
• Price: $499

The post Delta Cruzer Miter Saw Review | 10-inch 26-2241 appeared first on Pro Tool Reviews.

In the world of joinery, a perfectly executed mortise and tenon joint is the holy grail of woodworking. Many a laborious hour has passed whilst I have fine-tuned an errant mortise or sanded a wayward tenon to perfection. While I find the art of joinery with hand tools to be well ….an art, the more practical side of my brain repeats the homage “ time is money, dude “. Enter the Festool Domino DF XL 700 Joiner.

Our shop at Kent Made, LLC specializes in Architectural woodworking and as such we are often asked to create custom doors, gates and windows from all manner of hardwoods. I love the whole custom aspect of our business but there are times when the romantic idea of built from scratch hand joined artwork does not fit with the economics of survival. Simply put, most people have a budget.

Being practical, I’ll have to save the romance for my wife.

A while back the fine fellas at Pro Tool Reviews got our hands on a Festool DF 500 Joiner and I must say I was blown away. This tool is our go-to method of joinery for all of our casework and more. The only downfall of this fine machine is the limited size of the Dominos. The largest size is too small for a heavy door or gate joinery and we still create those tedious joints by hand.

As fate would have it, while contemplating a large exterior gate project, we got the call from PTR about the Festool Domino DF XL 700. Let’s just say that I am still filling in the ruts from my son’s rapid departure to pick it up.

First impressions

Systaining Me

Festool has never failed to impress with their well-designed and well-made Systainers. The Domino XL comes in a Systainer SYS 5 T-LOC. The deep case has a foam insert that perfectly encases the machine to ensure damage free storage. It also has a two compartment tray system for bits and accessories with onboard storage for the various attachments.

Balance

At first glance, the Festool Domino DF XL 700 appears unwieldy but in actuality, is a well-balanced tool. In a departure from the Domino’s low center grip, the Domino XL utilizes a top center rear handle and a front center grip that balances the tool perfectly. I find it easier on the wrists than the smaller DF 500.

Setup

Set up is a breeze as it is pretty much plug and play. Installing the bit is a simple procedure due to the release pin at the front left. The pin will separate the slide assembly from the body allowing easy access to the bit. The spindle lock button on the right side allows bit changes with one wrench. Once reassembled there are four settings to be concerned with:

1. Pitch angle

Pitch angle is adjusted with a lever on the left front side. Adjustable from 0 to 90 degrees the slide has positive stops at 22.5, 45, 67, and 90 degrees. The locking lever is substantial and you can be assured of a positive lock at any degree within range.

2. Vertical alignment

The vertical alignment is adjusted by a lever on the front right of the machine. This adjustment relates to the center of the Domino to your work surface and has a center bit mark on both sides of the base plate. The slide has positive stops at 10mm to 40mm in 5mm increments but is capable of anything in between with the locking mechanism.

3. Domino tight or lateral play

A unique feature to the Festool Domino XL is the quick adjust lever to allow lateral play in the Domino. This will simply enlarge the Domino bore in width to allow movement laterally if needed. The lever is located on the left center and has a locator window on top center.

4. Depth of mortise

On the lower left side is a set of slides that adjust the plunge depth of the bit. The depth is adjustable from 15mm to 70 mm and has positive stops every 5mm along the scale. The lower set of stops allows you to set two different depths for joining materials of different thicknesses.

You achieve lateral alignment by viewing the center mark through the graduated clear scale located on the front of the slide mechanism. Graduated lock pins on the front allow for consistent Domino spacing form edges or mortise to mortise. A new feature with this unit is the ability to lock the pins up and away with a simple push keeping them flush when not in use.

Field use

Like nearly all Festool tools, the Festool Domino XL 700 is designed to use in conjunction with one of their vacuum systems. For our work, we paired it with the Festool CT 36 system we own. It’s imperative that you connect it to a vacuum system to clears the drill shavings or the unit will not operate properly.

Check out our review of the Festool CT SYS Portable Dust Extractor

Historic Windows

We first tested the unit on an order of historic window sashes that required some repetitious mortise and tenon joinery. While the DF 500 could have fit this bill, the increased Domino size of the DF 700 produced a more stable joint. The easy depth adjustment is a time saver when mortising the narrow stiles to the rails allowing us to switch operations with ease.

The lateral centering attachment is a time saver as well. Once attached to the shoe plate and aligned it produced repeat dead center mortises. The unit performs admirably with precision bores and seemingly endless power.

Walnut Table Top

The second test was on a walnut table top. The 8/4 top was milled from slab walnut and required edge gluing 4 milled pieces together. We decided to utilize the Domino to control the edge alignment as well as to provide cupping control. Using the deepest depth adjustment we mortised the top every 16 inches. The machine powered through the walnut easily and the alignment was nearly perfect. The length and girth of the larger Dominos kept the top very flat and rigid and made glue up a pleasure.

Pro Tip: The Dominos fit very tight so be cautious when test fitting as they are hard to get apart.

Gates

The third test was the gates I mentioned at the beginning. The gates are 8’ x 3’ 6” and are made of sapele mahogany. The challenge with exterior joinery is not only the structural integrity of the joint but the elemental forces that wreak havoc on the piece daily. In Florida, you can count on rain, sun, more rain, a lot more sun… you get the picture. All of that expansion and contraction can and will cause an ill-fitting joint to fail. A small error in a tenon or a slightly over bored mortise is exponentially worse when subject to Mother Nature’s charms.

The Festool Domino system creates what we call a floating tenon. We create a perfect size mortise for the pre-engineered tenons which have pressed scoring for glue relief. We find the unit to create near perfect joints to the degree that glue almost seems unnecessary…..almost.

The accuracy of the joinery allows for assembly with minimal glue. In our case, Titebond 3 is our go-to for exterior work. The Dominos also come in Sipo mahogany which is an excellent hardwood for harsh weather applications.

The Bottom Line

The Domino may look a little intimidating at first, but the learning curve is pretty quick. Once you get used to the setup procedure for each workpiece, the genius of the design and impeccable performance take over. If you’ve ever attempted a mortise and tenon joint by hand, you’ll be amazed at how much the Domino XL will increase your productivity and the quality of your joints.

Not talking about the price would make this an incomplete review. The Festool Domino XL is pricey at $1335 for the EQ-Plus kit or $1430 for the EQ-Set kit. That’s an investment for any carpenter. But when you’re talking about fine woodworking and custom carpentry at a level that your high-end clients are willing to pay to have, the Domino gets the results they demand while saving you valuable time.

The Festool Domino XL is another fine example of what Festool does best – shop-like performance in a portable package that integrates so completely with their system it is seamless in its utility. The Domino system is a marvel of engineering and deserves a place in the shop of anyone needing to produce quality products in a timely manner.

Festool Domino DF XL 700 Key Features

• Unique, patented cutting action that rotates and oscillates to create perfect, clean, and repeatable mortises every time
• Mortise width adjustment with the turn of a dial allows for easier alignment when joining panels
• Indexing pins for quick alignment against the edge of the workpiece for accurate placement
• Tenons up to approximately 5-1/2-Inch in length for large scale projects

Festool Domino DF XL 700 EQ-Plus Kit

• DOMINO DF 700 XL 15/32″ (12mm) cutter
• support bracket
• 2x dowel box
• operation tool
• in SYSTAINER SYS 5 T-LOC
• $1335

Festool Domino DF XL 700 EQ-Set Kit

• DOMINO DF 700 XL 15/32″ (12mm) cutter
• support bracket
• trim Stop
• cross Stop
• dowel box
• operation tool
• in SYSTAINER SYS 5 T-LOC
• $1,500.00

Find a Festool Dealer Online!

Festool Domino DF XL 700 Specifications

• Model: Festool Domino DF XL 700
• Mitre Routing: 0 – 90 degrees
• No Load Speed: 21,000 RPM
• Routing Height Range: 3/8″ – 1-15/16″
• Weight: 11.46 lbs
• Domino Slot Cutter Diameter: 5/16″, 3/8″, 1/2″, 9/16″
• Dust Extractor Connection: 1-1/16″
• Max Routing Depth: 2-3/4″
• Motor Power Consumption: 720 watts
• Warranty: 3 years
• Price: $1335 (EQ-Plus Kit), $1,500.00 (EQ-Set Kit)

The post Festool Domino DF XL 700 Joiner Review appeared first on Pro Tool Reviews.

The carpentry field requires you to have a plethora of tools at your disposal. Each piece of equipment is unique in its abilities and limitations. Power saws, for instance, are as varied as skittles and each one has a place in your tool vault. From the lowly but crucial circular saw to the arc cutting jigsaw, all fulfill a necessary element in wood crafting. I am always on the lookout for new tools to add to my inventory so when Pro Tool Reviews asked me to review the Makita SP6000J Track Saw I was intrigued. What can a track saw add that my others cannot?

Makita SP6000J First Impressions

The Makita brand has been one of my favorites for years. Makita makes a great saw that is a proven performer in the field. Outstanding stock blades and direct drive motors on several of their saws have set them apart from the field.

Read our Review of the Makita Flagship Direct-Drive Miter Saw

The Makita SP6000J arrived in mint condition. The saw itself comes in a form-fitting hard case that is well built and stackable. Makita also sent along a guide rail, rail clamps, and rail angle guide. All the components were equally well packaged and undamaged.

After unpacking, I took some time to familiarize myself with the different components before I put them to work. The Makita Track Saw was accurate right out of the box and needed no adjustment for 90, 45, or 22.5 stop sets. The rail was perfectly straight and flat when laid on sheet goods and held its place well.

The Field Test

My son and were in the beginning stages of a banquette and table build so what better way to put this new addition through the paces?

Guide Rail Setup

The guide rail has several rows of gripping strips on the side that contact the work surface and it does an amazing job of keeping the rail in place. When you first use the rail you will need to adjust the rail slides on the saw. Adjust the two round knobs should until you have no lateral movement on the rail while maintaining a smooth sliding action.

I should also mention that as part of the setup you will need to make a pass through a scrap piece to allow the saw to align the chip guard (black rubber edge on the outside of the rail) with the blade. This allows you to properly align the rail for your cuts.

First Cuts

After the alignment pass, I proceeded to the first cut. I was sawing some birch veneer panels so I opted to use Makita’s’ innovative score setting. On the side below the trigger housing, there is a green button that when depressed only allows the saw to cut 2 to 3 mm deep (~1/16-inch). This feature reduces chipping of the veneer perfectly as the saw does not bring panel waste from below through the cut. The results of the first cut were quite impressive resulting in a clean, accurate, chip free finish. Subsequent cuts were also above par.

The Real Test

The first real test was to break down some 3/4-inch cabinet grade panels into build components. Cross cutting panels on the table saw in our shop has always been a two-person gig as the left-hand outfeed is only two feet wide. The Makita Track Saw made this a breeze. Placing the sheet on our build table, I was able to comfortably and accurately saw the sheet to size on my own. For this exercise, I didn’t use the angle guide but simply aligned the track with measurements I had made.

Depth Scale

The SP6000J has a depth scale in front of the motor that is simple and well laid out although it is in metric. That’s a funny thing since most carpentry work is in imperial measurements. But that being said, with a few calculations on my slide rule and abacus, I was able to set the depth to 21 mm – or a hair over 3/4-inch for us old guys.

Plunge Cutting

The reverse plunge action of the Makita Track Saw takes a little getting used to for those of us familiar with plunge cutting using a standard circular saw. Once you acclimate, the action is smooth and effortless. Depressing the plunge release button on the handle opposite the trigger is natural and Makita did a great job with ergonomics.

Dust Collection

The dust collection for the Makita SP6000J track saw is above average, leaving little residual sawdust and scant airborne particles. While Makita does have a dust bag accessory, we connected ours to *cough* Festool’s dust extractor system that fit it perfectly. Now that I mention it, the case fits the Festool Systainer boxes perfectly as well. Even my son and partner Matt – who scoffs at most things not Festool – was impressed.

Clamps

After breaking down several panels, I utilized the rail clamps to hold the track to the sheeting. The clamps are a nice feature, easy to use, and plenty capable of securing the track to the workpiece when you need that extra level of security.

Variable Speeds

One unique feature added to the Makita Track Saw is a thumb wheel below the trigger that allows you to set the saw speed from 2000 to 6400 RPM. Why you ask?

Think plastic laminates and other composite sheets that will melt at high  RPMs. The adjustment allows you to cut a full range of modern materials. The 12-amp motor also features soft start technology, ending those torque related mishaps as well as electronic speed control that keeps your RPMs up during the cut.

Bevel Guide

The bevel guide located at the front and rear has an easy to read layout as well as 4- and 22.5-degree positive stops. The maximum bevel is 48 degrees which aids in those funky angles we run into. And if you find the occasion to use it, there is also a 1-degree counter bevel. Why is that important?

A 1-degree relief allows for extremely tight joinery when fitting panels.

Compounds Miter Cuts

The best feature for me personally is the Makita Track Saw’s ability to make really lonnnnnng compound MITER cuts. What used to be the domain of the table saw and a taper jig can now be done quickly and accurately with the track saw. Makita has included a button that clips the saw to the rail allowing you to bevel the body of the unit while the plate stays in place on the track. This process is further simplified by the blade entering the work surface at the same place square or beveled. Using Makita’s innovative track angle accessory you set your angle, rotate the bevel, and cut textbook compound miters as long as you want.

Final Thoughts

A track saw has a definite place in your tool corral if you break down panels for cabinetry, straighten crowned lumber, or need quick and accurate compound miters. The Makita SP6000J is certainly more than capable of producing excellent results while being easier on the budget than a lot of their competitors. The only flaw I could find was the lack of a riving knife, which can lead to kickback if you’re not cautious. Otherwise, it’s a solid performer in the field or shop.

Makita Track Saw Manufacturer’s Key Features

• 12 Amp motor with variable speed control dial (2,000 – 5,200 RPM) for optimum performance in a variety of materials
• Large cutting capacity (2-3/16″ at 90° and 1-9/16″ at 45°)
• Bevel capability (-1 to 48°) with positive stops at 22.5° and 45°
• Close to the wall cutting (11/16″) for expanded cutting applications
• Ideal for cutting large wood panels and other wood materials in confined areas
• 1-1/2″ OD dust port directs material away from the operator and connects to a vacuum system
• Electronic speed control maintains constant speed under load for smooth cutting
• Built-in current limiter helps prevent motor burnout
• Soft start feature for smooth start-ups
• Easy-to-set depth adjustment with large scale
• Smooth and convenient plunge release lever for operator comfort
• Magnesium components deliver a well balanced and lightweight saw at only 9.7 lbs.
• Dual front and rear bevel supports provide additional rigidity for precise and accurate bevel cuts
• Precise bevel cutting as the position of the blade enters the material on the same cutting line whether cutting straight or bevel
• Locking lever holds the blade in position so that the wrench can be inserted through the hole in the blade case for easier blade installation
• Blade wrench attaches to the saw for fast and convenient blade changes
• Built-in depth stop allows a preliminary cut of 1/16″ to be performed before the entire material is cut through for clean and splinter-free cutting
• Rubberized handles for added comfort
• Large 1-7/16″ rear dust port directs material away from the operator and easily connects to a vacuum system
• Includes a premium 48 tooth carbide tipped blade
• Optional guide rail system interacts with the saw base to provide smooth, perfect, dead-on straight or bevel cutting (available as SP6000K1)
• Saw base is attachable to other guide rail systems in the market
• Optional Accessories: Guide Rail:117″ – 194367-7, 54″ – 194368-5 Clamp Set: 194385-5 Rip Fence: 165447-6

Makita Track Saw Specifications

• Mode: Makita SP6000J
• AMPS: 12 Amp
• Blade Diameter: 6-1/2″
• Arbor (mm): 20 mm
• Max. Cutting Capacity (at 90°): 2-3/16″
• Max. Cutting Capacity (at 45°): 1-9/16″
• No Load Speed (variable speed): 2,000 – 5,200 RPM
• Watts Out: 1,800
• Bevel Capacity: 48°
• Bevel Stop: Yes
• Blade Location: Left
• Depth Adjustment: Yes
• Electric Motor Brake: Yes
• Overall Length: 13-3/8″
• Weight: 9.7 lbs
• Power Type: Corded
• Includes: 48T carbide-tipped saw blade, hex wrench, interlocking tool case
• Warranty: 1 year
• Price: $429

The post Makita Track Saw Review Model SP6000J appeared first on Pro Tool Reviews.

You would think that after 35 years in the field of trim carpentry I would have used or owned all of the available tools and equipment on the market. Apparently, I was wrong, with a capital W. This review is about another piece of equipment from the German master tool builder called the Festool Domino DF500. I could sum up the review by just saying “brilliant work” but that would be boring and not very informational so let me expound upon that statement.

In his never-failing quest for perfection, my son Matt went out and bought a Festool Kapex. That was actually my first experience with a Festool product and really the first time I have ever put my hands on one of their tools. It seems that I have a lot to learn even at my advanced age. I don’t feel too bad considering many of my site companions have never even heard of Festool.

As Festool’s mortise and tenon joinery solution, the Domino comes in two sizes – the DF500 that we’re reviewing and the recently released DF 700 Domino XL. Both use the proprietary Domino tenon while the machine itself creates the perfect mortise to match. The XL is great for larger size projects, but for the custom work KentMade, LLC does, the smaller model is perfect for our needs.

First Impressions

Right out of the box there’s a palpable sense that the Festool Domino DF500 is no consumer/prosumer joiner. The tool oozes professional quality. Even the case it comes in had us walking a little taller. The Domino DF500 comes inside Festool’s proprietary Systainer, which is basically a really cool toolbox that interlocks with other Systainers. We’re huge fans of this system because they help to maintain an organized workspace and makes it very simple to grab the right tool for each job.

As soon as we picked up the Festool Domino DF500, we noticed there is quite a bit of weight to this machine – 7 pounds to be exact. This definitely isn’t a problem though because the weight helps to keep the tool stable during use. We also noticed how comfortable it feels in hand. Festool does a fantastic job with ergonomics and the DF500 is no exception. As soon as we picked it up we wanted to get to work.

Getting Started

Setting up the Festool Domino DF500 is a simple process. However, we wouldn’t consider it plug and play. There’s a slight learning curve, but for the seasoned professional this curve isn’t very steep. Once past the learning curve, which is really just all about figuring out what knob does what, set up is incredibly easy. In fact, changing the cutter head only takes a few seconds, whereas changing a biscuit joiner blade can take several minutes. In our business, anything that saves time without sacrificing quality is gold. All in all, it only took one view of Festool’s “Getting Started” video of the Domino DF500 to become familiar with the tool’s adjustments.

A picture is worth a thousand words, so I can only imagine how many a moving picture must be worth. Since you’re not here to read a novel, check out the DF500 Getting Started video for yourself.

Shop Test

The Festool Domino DF500 is loaded with different features that all have specific uses. There are a few features that we don’t typically use day to day, however, we really wanted to test all of the capabilities. So we decided to test out each feature and accessory in our shop and really put the machine through the paces.

Bare Bones:

First, we just set the Domino DF500 up without any accessories and got a feel for how the machine works. We grabbed some leftover pine, positioned the machine, and made the first cut. What a dream! The DF500 was incredibly stable and slides very smoothly.

Trim Stop:

The trim stop that comes with the Festool Domino DF500 set is very useful for narrow pieces. It’s mostly used for cutting the mortise into the end of a board. This accessory is easily secured to the machine and is really great for dialing in the center of the cut and allowing us to make identical cuts quickly. We gave it a shot and within a couple of minutes we had set the trim stop up and had already made a few identical cuts into some stile material. This accessory alone is a huge time saver when joining face frames.

Cross Stop:

The cross stop is designed for joining boards together to create tabletops or bench tops. It allowed us to bore mortises at the same spacing without having to measure where each mortise should go. Once again, this accessory is another big time saver. Assembly and setup was simple with the turn of a couple of knobs. Within 10 minutes we were successfully edge joining a pair of boards.

Support Bracket:

The support bracket is basically an attachment that adds support to the Domino DF500, especially when using the machine vertically. It attached easily to the base of the tool and it worked as advertised. It’s a perfect accessory for creating vertical mortises when joining cabinet sides and bases.

Dust Collection:

With Festool’s CT 26 E Dust collector attached to the machine, each mortise was perfectly clear of any debris or shavings and there was almost no dust to be seen. This is an area that Festool prides itself on, and it really shows. There’s definitely something to be said for leaving a work area clean and free of dust. Using the Domino in concert with the dust extractor ensures that debris doesn’t become an issue when it comes to the perfect tenon fit.

Functional Features We Love

The Festool Domino DF500 is chock-full of features but there were a few that really stood out to us. Our favorite features all have to do with the setup of the machine. Everything is precise and easy to adjust.

First is setting the mortise depth. Along the side of the DF500 is a lever and depth gauge that allows for quick selection of the depth of the mortise. All that needs to be done is select the depth that coincides with the Domino that is being used and it’s locked into place.

Next is setting the height of the mortise. On the same side of the Domino DF500 as the mortise depth gauge is the height gauge. The front fence raises and lowers which controls where the cutter head will come into contact with the material. The gauge allows for quick setting the height of the mortise by acting as a stop for the front fence.

Finally is a feature that is typically used along with the cross stop attachment. There’s a knob on top of the machine that changes the width of the mortise. The first setting is for cutting a precisely wide mortise for the Domino to fit in. However, there are two more settings that create a wider mortise so that the Domino fits in a little looser. This is a perfect adjustment for joining boards for tabletops or bench tops. First we use the original setting on the first cut to act as an alignment pin. Then turn the knob to set the mortise cut wider and make the rest of our cuts using the cross stop. This is a handy feature because it allows us to perfectly align boards without having to spend too much time fussing with fitting every Domino perfectly.

In the Field

Our field test consisted of several built-ins, a couple of mirror surrounds, and a couple of slab tops to put the Festool Domino DF500 to the test in the real world.

I found the DF500 to be extremely stable and accurate, allowing perfect rail and stile alignment with one process. Used much like a biscuit joiner, the Domino produces what I call a floating tenon joint. I found this joinery to be far superior to pocket screws for face frames and much faster than creating a traditional mortise and tenon joint.

Face frames can be built in many different ways and since they are fastened to the cabinetry do not have to be structural per se. However, the true test of this system was the many craftsman-style doors we built on site. Cabinet doors can be very difficult to build on-site because of the accuracy required in this joinery. Historically I have always built doors in the shop utilizing the “superior“ equipment to create a door to be proud of. I may never build another door in the shop again…as long as I have the Domino with me.

With the Domino, I can create a door from scratch in 20 minutes or less. The tenon system allows me to concentrate on the detailing and panel alignment with no regard to the structure. A simple operation with the Domino system, a little Titebond three and you will have structural corners that will outlast most cabinet doors on the market.

Let’s talk about the dust collection. Let me say this clearly, do not use the Domino without the dust collector attached. The continuous removal of drill chips is necessary for the unit to work as intended. Without it, you’ll end up with small amounts of dust and chips inside your mortise, affecting the precision of the fit. You’ll also have to deal with the same debris that falls outside, creating eye and lung hazards along with leaving additional cleanup to be done. The Festool dust collection system is state of the art, and since little escapes the Festool CT 26 E, we can set up inside the home with the air on. That feature alone is worth the cost.

Conclusion

Diving deeper into Festool’s lineup, I can honestly say that they produce brilliantly engineered site-friendly tools. The addition of the Kapex, Track Saw, and Domino has upped our game in the fine trim arena, allowing us to take on projects that most others won’t.

There’s literally nothing to hate about the Festool Domino DF500, except maybe the cost. Considering that the Domino is a machine that makes short work of otherwise tedious millwork, the cost becomes less and less cumbersome. On-site, any tool that saves time without sacrificing any quality is worth having, and the Domino DF500 has not only saved us time but has also delivered top-quality joinery.

Festool Domino DF500 Specifications

• Power Source: 120V AC
• Motor: 420 watts
• No Load Speed: 24,300 RPM
• Mortise Cut Diameter: 5/6/8/10 mm
• Miter Routing: 0 – 90 degree
• Miter Positive Stops: 0, 22.5, 45, 67.5, 90 degrees
• Stepped Stops: 16/20/22/25/28/36/40 mm
• Routing Depth: 12/15/20/25/28 mm
• Routing Height: 5 – 30 mm
• Weight: 7 pounds
• Price: $1019 (Basic), $1,099 (Set, including Cross Stop and Trim Stop)

The post Festool Domino DF500 Mortise & Tenon Joiner Review appeared first on Pro Tool Reviews.

Woodworking is a demanding endeavor that requires knowledge, skill, and the proper tools to be successful. Joinery that fits well does not happen by chance but is carefully calculated from concept to finish. One piece of machinery that is indispensable to this process is the compound miter saw. The dual bevel sliding compound saw has made complex cuts a pleasure to create.

Any carpenter plying their trade will have at least two on hand at all times. At Kent Made, LLC, my son and I have five on hand, ranging from my 10 year old Ridgid 12-inch to his new Festool Kapex. Even with a solid group to chose from, when Pro Tool Reviews asked if I wanted to test run the DeWalt DWS709 12-Inch Miter Saw, I couldn’t say no.

At first glance the DeWalt DWS709 seems the baby brother of the 780 series, but at near $ 200.00 less carved from your wallet, it is worth a closer look.

First Impressions

The unit comes well packaged like all DeWalt products. Molded foam secures the saw for transit and protects it well from damage. Our test saw was in perfect condition upon arrival with all parts in place and ready to unpack.

Once unpacked and assembled, I checked the calibration of the angle guide and found it to be 1/32 “ out of square. Not a lot for a saw that has been shipped from the factory, but worth the effort to zero out. DeWalt makes this adjustment easy with a simple loosening of the 4 star bolts securing the stainless steel detent gauge. As is the industry standard, it is further simplified by the supply of a handy on board wrench for just such an occasion. After adjustment, I checked the bevel adjustment and found it to be perfect. The 709 adjusts the bevel from the rear like most compounds – simple but effective. The miter detents are solid and effective. DeWalt does a good job with the base builds and the milling is true and flat.

The feature set is pretty basic – not surprising for a Pro-targeted miter saw at this price point. There are miter angles up to 60 degrees on the right and 50 degrees to the left. Beveling can go up to 49 degrees in both directions. Both adjustments are made easily and smoothly.

The fence easily slides out of the way for bevel cuts by unscrewing the bolts in the back that hold it in place.

Cut capacity is where things get interesting. With the fence installed, I was able to make a cross cut 9-1/2 inches at 90 degrees miter and 6-5/8 inches at 45 degrees. This seems short for a 12-inch sliding miter saw, and it is. For longer cross cuts there is a Special Setup to increase the range.

To do this, the manual offers specific instructions on the platform you will need to build. After removing the fence, you use 3″ wood screws to attach a 1-1/2″ x 12″ x 24″ piece to the base, creating a clamping platform. Your build is going to be cut with your workpiece, so it is not something you can make once and carry with you. If you regularly make cross cuts that require more than 9-1/2 inches, this is a deal breaker.

DeWalt DWS709 12-Inch Sliding Compound Miter Saw Specifications

• Model: DeWalt DWS709
• Motor: 15 amp
• No Load Speed: 3800 RPM
• Vertical Capacity (Baseboard): 4.5 inches
• Vertical Capacity (Nested Crown): 5.5 inches
• Cross Cut Capacity (90 Degrees): 2 x 14 (using Special Setup)
• Cross Cut Capacity (45 Degrees): 2 x 10 (using Special Setup)
• Miter Range: 60 degrees right, 50 degrees left
• Bevel Range: 49 degrees left and right
• Weight: 51 pounds
• Price: $399
• Warranty: 3 years

Earning a Living

The true test of a miter saw is performance on site with a variety of materials and demands. So to provide a worthy challenge, I took the DeWalt DWS709 to one of our new construction projects and ran it through the gambit.

First up was basic 5-1/4″ crown with a 45 degree spring angle (most crown in our area is 45 degree spring angle). While the 709 does have the capacity to cut this size standing at fence with easily adjustable slides, I opted to cut it flat. I was happy to find that DeWalt had included a 35.3-degree angle marking for this cut as not all miter saws have it. The 709 handles crown with ease and is very accurate on repeat cuts.

Next in line was window and door casing. Those were hardly a challenge for this saw with accurate cuts through 80 repetitions.

It is worth mentioning that the dust collection system with the dust bag is not the best. It is more functional when connected to a vacuum, though still short of stellar.

Finally, the ultimate test for any miter saw – oak stair treads and handrails. This is where the difference between “prosumer” tools and professional carpentry equipment collide. Accuracy for stair installs is paramount and not many miter saws out there can deliver stellar results because the combination of sliding rails and 12-inch blades have a greater tendency to deflect in hard materials. Only the upper echelon of saws in this class can withstand it.

While the 15 amp motor delivered ample power to carve through the hardwoods. the rail system allowed too much deflection for accurate cuts. This was especially noted on long crosscuts where I needed to shave the edge for scribe cuts. The deflection allowed the blade to skip off the tread instead of truing it up. This is a common problem with dual slide 12-inch saws, certainly not unique to DeWalt. Furthermore the 709 does not have a long enough stroke to cut through a standard 11 ½ “ stair tread or skirt without resorting to the Special Setup.

Parting Shots

The DeWalt DWS709 has plenty of power to cut through even the hardwoods with relative ease. Mitering range and 13 positive stops include even the uncommon 35.3-degree stop I use to cut crown flat. The bevel range is more than adequate. The only hangups are a short cross cut capacity without utilizing the time consuming Special Setup and blade deflection in harder materials that is found on most 12-inch sliding miter saws.

The DeWalt DWS709 12-Inch Miter Saw is a contender in the 12-inch dual bevel ring. While not what I would consider true professional grade equipment for carpenters it is an excellent option for framers. With the proper blade, the 709 will handle most light to medium duty carpentry projects with ease. From the handyman to framing professional, the 709 delivers a lot of performance for the buck.

The post DeWalt DWS709 12-Inch Miter Saw Review appeared first on Pro Tool Reviews.

My first experience with a table saw was my Grandfather’s 1954 Sears Power King. For a long while I trembled every time I heard it start up. With no guard, a shaky wood base, and a missing throat plate, it was always waiting for its next victim and had, on more than one occasion, lulled me into complacency only to kick a board into my chest for my reward.

Oh the days…

Today I am happy to say that I now own a 5 horsepower unisaw and have come to appreciate the finer points of what a “real” table saw can do. Although the Delta is my go to for the shop, I am in the field doing installs 70% of the time. So when Pro Tool Reviews gave me the opportunity to review the Dewalt DWE7480 10″ Compact Job Site Table Saw, I shook off the sawdust and ran right over.

First Impressions

The first thing I noticed was the weight of the box, or lack of weight as the case may be. Man, this thing is light at just 40 pounds. The packaging was noticeably damaged from shipping but when unpacked, the saw had only a minor blemish that I easily straightened. Good job there.

Once unpacked, assembly was a breeze. Snap on the fence, install the guard, and you are ready to go. The only tool needed is the wrench for the blade. For us field guys, speed and simplicity are a necessity.

Features can make or break any tool. For pros looking to go to a portable table saw, the word “compact” can indicate a waste of money if you lose too much function. The DeWalt DWE7480 still gives me a full 24″ of rip cutting capacity so I’m not losing out on cutting sheet material. The 15 amp motor is pretty much standard on this class of saw so I’ll have to wait and see how they’ve channeled that power into cutting performance. The rear feet are adjustable if you’re working on a slightly uneven surface. If you’re bringing a dust extractor with you, there’s a standard 2-1/2″ port for your connection.

DeWalt DWE7480 10″ Compact Job Site Table Saw Specifications

• Motor: 15.0 Amps
• No Load Speed: 4800 RPM
• Blade Diameter: 10″
• Arbor Size: 5/8″
• Dust Port Diameter: 2-1/2″
• Depth of Cut at 90°: 3-1/8″
• Depth of Cut at 45°: 2-1/4″
• Max Rip To Right Of Blade: 24″
• Max Rip To Left Of Blade: 12″
• Max Width of Dado: N/A”
• Tool Weight: 48lbs
• Price: $379
• Warranty: 3 years

DeWalt DWE7480 10″ Compact Job Site Table Saw Performance

For the review I decided to use her on a simple but demanding stair system install. Ripping hardwoods with a portable site saw has proven to be a challenge in the past, so I set out to give it an ambitious test based on the three tenets of table saw philosophy – Accuracy, Power, and Stability.

I must say that Dewalt has a very accurate fence system with its rack and pinion adjustments and a solid locking mechanism. The stability of the fence is unparalleled in my experience for a small site saw such as this.

Blade height adjustment is simple per the forward facing hand crank that is fluid and precise. Angle adjustment is typical for this type of saw and in my opinion is somewhat lacking given its other features. The entire motor and blade assembly pivots and can be contrary when trying to get to exact increments.

Although I am not a fan of direct drive table saws, I realize some concessions have to be made for the sake of portability. The Dewalt has plenty of torque to buzz through 1“ red oak with a fresh blade and remains accurate through repeat rips with little to no waver. The stock DeWalt blade is capable and certainly not the worst I’ve seen. Even so, an upgrade will get you even better cutting performance.

As I mentioned earlier, the saw is light. 40 pounds is great for portability, but not so much for stability. Stair treads are relatively small and therefore do not require a large table base so the saw handles them well. The riser materials is in 4 x 8 sheets……mmmmm, not so much. The rip capacity of a 24″ wide sheet is fine, but supporting it was a different story.

If you must rip large sheets, I recommend a good stand and a helping hand. The DeWalt DWE7480 10″ Table Saw will power through 3/4 inch sheeting with ease if supported properly.

I almost failed to mention the nifty on board storage and tool less blade guard assembly. This has become a pretty standard feature among the most popular pro brands, but it’s always worth pointing out. Quick and easy on and off allows you better personal safety so no excuses…

Conclusions

The DeWalt DWE7480 is a solid performer in the portable site table saw category. The rack and pinion fence system earns a best-in-class award for accuracy and locking ability from me. The powerful direct drive motor has plenty of muscle for most tasks. Solidly built and light weight, it will be part of my tool set for years to come. At least until they can manufacture a unisaw that weighs 40 pounds.

DeWalt gets the name of this saw right – it’s a compact job site table saw. This one gets my recommendation for pros that need a table saw that’s going to travel around a lot while still delivering excellent performance and necessary features. Just be sure to grab a stand if you’re going to be working with much sheet material.

The post DeWalt DWE7480 10″ Compact Job Site Table Saw Review appeared first on Pro Tool Reviews.