Plunge Router and Trim Router Reviews - Pro Tool Reviews https://www.protoolreviews.com/category/tools/power/corded/routers/ Professional Tool Reviews for Pros Wed, 05 Oct 2022 18:13:38 +0000 en-US hourly 1 https://wordpress.org/?v=6.1.1 https://www.protoolreviews.com/wp-content/uploads/2014/10/cropped-PTR-favicon-32x32.png Plunge Router and Trim Router Reviews - Pro Tool Reviews https://www.protoolreviews.com/category/tools/power/corded/routers/ 32 32 BORA Tool 3.25 HP Fixed Base Router PM-6250 https://www.protoolreviews.com/bora-tool-fixed-base-router-pm-6250/ https://www.protoolreviews.com/bora-tool-fixed-base-router-pm-6250/#respond Tue, 02 Aug 2022 12:00:00 +0000 https://www.protoolreviews.com/?p=116255 Bora Tools 3.25 HP Fixed Base Router Set PM-6250Bora Fixed Base Router Flexes a Muscular 3.25 HP Motor Routing is one of the woodworking tasks that’s better than […]

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Bora Fixed Base Router Flexes a Muscular 3.25 HP Motor

Routing is one of the woodworking tasks that’s better than popping bubble wrap. Something about it is just so doggone satifying. If you’re on the hunt to take your routing game to a stronger level, the Bora PM-6250 fixed based router has 3.25 reasons to take a closer look.

Bora Tool PM-6250 Fixed Base Router Performance

Bora Tools 3.25 HP Fixed Base Router Set PM-6250

For many serious woodworkers, the first router they pair with a trim router is in the 2 – 2.5 horsepower range. Even those larger routers have their limitations and Bora’s 15-amp 3.25 horsepower motor handles larger bits and hardwoods easier with speeds between 10,000 and 22,000 RPM. Electronic speed control helps maintain the RPMs you select under load, even when you’re using agressive bits in hardwood.

Controls

That power was clear as we made a variety of test cuts. From Roman ogee edges to dadoes, you have the power to melt through your routing with more confidence.

One thing to keep an eye on is the shutdown. There’s no electronic brake and the coast down time for the motor takes a bit.

Bora Tool PM-6250 Fixed Base Router Design Notes

Weight

Bora 3.25 HP Fixed Base Router

Bora’s 3.25 HP router is a beefy power tool. The motor on it is own weighs 8.7 pounds and adding the fixed base put the package at 12.1 pounds (including the cord).

Changing Bits

Bora 3.25 HP Fixed Base Router

There are collets for 1/4-inch and 1/2-inch shank bits in the package. Installation is straigthforward. Slip the collet in, cone-side down, and thread the collet nut on slightly. Insert the bit you want to use and tighten the nut with the offset wrenches that come in the box.

One nice touch Bora added is overmolded handles on the wrenches. It’s a little thing, but the extra comfort is noticeable compared to others.

Fixed Base Option

Router Base

If you’re using the Bora PM-6200 in your router table or CNC machine, you have all you need in the box. However, there’s a fixed base available for the rest of us. The base is basic but highly functional. Turning the base around the motor raises and lowers the bit and there’s a knob to lock it down once it’s set.

As we expect, there are slots to add a fence, though you need to pick that accessory up separately.

Two polycarbonate bases come with the base—one for standard router bushing sets and one with a 2.5-inch diameter for larger bits.

Additional Features

  • Cast aluminum base
  • Compatible with CNC machines using a 4.2-inch router

Bora Tool Fixed Base Router Price

BORA Tool Fixed Base Router

You can pick up the Bora PM-6250 fixed base router set for $379.99. If you just want the router motor (PM-6200), you can grab it for $279.99. For those of you that already have the motor, Bora’s fixed base (PM-6210) is available for $109.99.

The Bottom Line

Bora’s main goals with this router were to give you outstanding power with a build you can be confident in. They succeeded. While the design might not as complex as some of the competition, the results speak for themselves.

Specifications

  • Model: Bora Tool PM-6250
  • Motor: 15-amp
  • Horsepower: 3.25 HP
  • No-Load Speed: 10,000-22,000 RPM
  • Electronic Speed Control: Yes
  • Easy Depth Adjustment: Yes

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Triton 1.2 HP 880W Trimmer Router TMNRTR https://www.protoolreviews.com/triton-880w-trimmer-router-tmnrtr/ https://www.protoolreviews.com/triton-880w-trimmer-router-tmnrtr/#comments Fri, 06 May 2022 17:50:40 +0000 https://www.protoolreviews.com/?p=118361 Triton trim router 880WTriton’s Trimmer Router is the Newest Edition in its Woodworking Tool Line Joining the Triton Lineup of woodworking power tools […]

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Triton’s Trimmer Router is the Newest Edition in its Woodworking Tool Line

Joining the Triton Lineup of woodworking power tools is the TMNRTR 880W trimmer router. Triton claims this small, lightweight trim router handles tasks like mortising, molding, and edging of laminates. With its many settings and adjustments, will this tool be a solid addition to your woodworking arsenal?

Triton TMNRTR 880W Trimmer Router – The Big Deal

Woodworkers understand the importance of power and precision in their tools of choice. The Triton TMNRTR Trimmer Router is compact and lightweight, while still maintaining a power threshold of 880W. Additionally, it includes two bases, each with its own settings and features. There are also two variable speed settings, with no-load speeds of 11,500 to 31,000 RPM.

The plunge base lets you easily raise and lower the router. You also get a micro winder depth adjustment, depth turret and stop, and dust extraction spout. The system also includes a table height winder connection point, parallel fence guide, and easy guide bush installation clips. 

Triton TMNRTR trim router kit
Triton Trimmer Router and attachments

The trimmer base features a cutter height winder and roller edge guide attachment for use with bits that lack guide bearings.

Triton trimmer router TMNRTR

With a soft start feature for smooth power delivery, this trim router also has a maximum plunge depth of 40mm. Precision is key when cutting mortises, doing roundovers, and creating profile edges. As such, the Triton TMNRTR includes a micro depth adjustment feature. They also included a depth stop as well as a turret on the plunge base for precision. Additionally, you can adjust your preset depth for even further accuracy.

Additional Features

  • Rocker on/off switch
  • Built-in router lift and table winder connector
  • Flat top and spindle lock buttons
  • Guide fence enables parallel routing up to 130mm
  • Includes both 1/4″ and 5/16″ (8mm) collets

Triton 880W Trimmer Router Price

We’re seeing this trimmer router listed for $179 online, though no specific price has been set yet by Triton. Look for it to hit the store shelves soon. As with all Triton tools, a three-year manufacturer’s guarantee is included.

Specifications

  • Model: Triton TMNRTR
  • Power: 880W
  • Plunge range: 0-40mm
  • Weight: 2.9 kg (6.4 lbs)
  • Length: 290 mm
  • Width: 160 mm
  • Height: 285 mm

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Metabo HPT Cordless Trim Router Review | M1808DAQ4 https://www.protoolreviews.com/metabo-hpt-cordless-trim-router-review-m1808daq4/ https://www.protoolreviews.com/metabo-hpt-cordless-trim-router-review-m1808daq4/#comments Thu, 09 Sep 2021 12:00:00 +0000 https://www.protoolreviews.com/?p=110724 Metabo HPT Trim RouterMetabo HPT releases a companion to the world’s first cordless 1/2″ full-size router Metabo HPT cordless trim router (M1808DAQ4) is […]

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Metabo HPT releases a companion to the world’s first cordless 1/2″ full-size router

Metabo HPT cordless trim router (M1808DAQ4) is a great little router coming on the heels of the company’s release of the world’s first cordless full-size 1/2-inch router. The two routers complement each other quite nicely. The 1/2-inch Metabo HPT 36V Cordless Plunge Router (M3612DA) can handle anything you can throw at it. Their new trim router can do anything a trim router is supposed to do. It is also fun to use!

Pros

  • Small and lightweight
  • One-hand operation
  • Bright LED lights
  • Easy bit changes
  • Multiple accessories included
  • Can operate from multiple power sources

Cons

  • Dust port falls off easily

Metabo HPT Cordless Trim Router

If you have never had a trim router before, you are probably going to want one…or two. At least two. Maybe Three. Definitely three. Full-size routers a great for their power, but they are big and heavy. They are also harder to balance on the wood. A trim router runs along the edge of a board much easier and more stable than a full-size router and it can be used one-handed. Your other hand can hold the board in place.

Why would you want more than one? Some router bits are so useful and convenient in a trim router, like a 1/8-inch round-over bit, that they tend to stay in use constantly. I leave my round-over bit in all the time unless I am specifically using the router for another purpose. That way I can instantly grab it to ease the edges of a board or project. The fact that the trim router is cordless makes it incredibly convenient and fast.

What Can the Metabo HPT M1808DAQ4 Cordless Trim Router Handle?

The Metabo HPT M1808DAQ4 Cordless Trim Router is an awesome trim router. It will do anything a trim router is supposed to do and do it well. It is not a full-size router and will not do full-size router tasks. To see just how hard I could push it, I cut 5/8-inch wide by 5/8-inch deep dados in red oak. After a few about 6-inches the trim router shut down and the LED lights blinked at me in protest. This is a great safety feature. The tool is telling you that you are overloading the motor and it is shutting down to prevent burning out the motor.

As a general rule of thumb, you should not make cuts more than half the thickness of the router bit shank in hardwoods. In this case that would be 1/8-inch since I am using a 1/4-inch router bit. Even if the router can handle it, the bit cannot without flexing. However, I wanted to push the router so I cut to a 1/4-inch depth by 5/8-inch wide. The Metabo HPT trim router had no issues cutting the dado in red oak. If it will do it in oak, that easily, it will do it in most anything wood you are likely to encounter.

Metabo HPT Trim Router Dado
Cutting a dado with the Metabo HPT Trim Router and the straight edge guide in red oak

Height Adjustment

Raising and lowering the bit is accomplished with a rack and pinion gear on the side of the router. The entire housing can lift off. Because the housing is so easy to remove and replace, bit changing is easier than any router I have used to date. Of course, I still want multiple routers so I don’t have to change bits, but that is just me…and probably more than a few of our readers!

Metabo HPT Trim Router Height
Adjusting the height of the trim router with a rack and pinion gear

What’s Included

Both the 1/2″ full-size Metabo HPT router and this trim router include a lot of goodies for your money. This one included a trimmer guide for following patterns. It included and straight edge guide for routing rabbits and dados. The straight edge guide has holes for adding your own wooden fence which I highly recommend. It includes a single template guide, for cutting patterns, much like the trimmer guide. There are two collets, 1/4 and 3/8-inch.

Metabo HPT Goodies
Included with the bare tool – trimmer guide, straight guide, template guide, 3/8-inch collet, 1/4-inch collet, dust port, and wrench

A dust port comes with the Metabo HPT M1808DAQ4 router to direct the dust into a shop vac or dust extractor. This is one of the only things I was actually disappointed with. It keeps falling off. The dust port works great when it stays in place. If you seriously plan you using the dust port, you are going to need to either keep your hand on it to hold it or duct tape/zip tie it in place. This is too bad because this router actually hooks up to a dust extractor without any adaptors. It works great it if would just stop falling off.

Metabo Trim router dust port
Dust port connected to the trim router. A straight guide fence is also installed

Operation

Turning on and off the Metabo HPT M1808DAQ4 can sometimes be a little frustrating. It has a bubble-style button on one side of the tool and a physical button on the other. The bubble-style button unlocks the router, then you have 10 seconds to start the tool by pressing the physical button. Most of the time this works fine unless you are like me and keep switching the direction of the buttons sometimes when you change the bit.

Since the housing is removable, the buttons can be reversed when they go back on. I kept accidentally switching them sometimes. I “know” I should put it back in the same direction every time, but there is a difference between knowing and doing. Even when I make a conscious effort to pay attention, I just don’t have muscle memory for easily turning the tool on and off as I do with switch-style tools.

Metabo HPT M1808DAQ4 Trim Router Price & Conclusion

Available anywhere Metabo HPT tools are carried, the Metabo HPT Trim router can usually be found for around $149 as a bare tool.

The Metabo HPT Trim Router Makes a great second router. I don’t think it should be your only router. I always think your first router should be a full-size router. However, in all likelihood, you will probably end up using your trim router more than your full-size router because it’s so convenient. This router is so small, lightweight, and easy to use, I think that is what will happen. You will use this router constantly and only use your full-size router when you need the extra power and extra size of 1/2-inch bits.

Metabo HPT Trim Router Specifications

  • Model M1808DAQ4
  • 1/4-inch and 3/8-inch collets
  • Soft start
  • Quick brake
  • 10,000-30,000 RPM
  • Brushless motor
  • LED light
  • 2.5 lbs. without the battery (1.13 kg)
  • 18V or MultiVolt battery

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https://www.protoolreviews.com/metabo-hpt-cordless-trim-router-review-m1808daq4/feed/ 3 Metabo HPT Trim Router Dado Metabo HPT Trim Router Height Metabo HPT Goodies Metabo Trim router dust port Metabo HPT Trim Router On Off GMZ5042-WEBSITE
Metabo HPT 36V Cordless Plunge Router | M3612DA https://www.protoolreviews.com/metabo-36v-cordless-variable-speed-plunge-router-metabo-hpt-m3612da/ https://www.protoolreviews.com/metabo-36v-cordless-variable-speed-plunge-router-metabo-hpt-m3612da/#comments Wed, 30 Jun 2021 13:00:00 +0000 https://www.protoolreviews.com/?p=108498 Using the Metabo Cordless RouterCan the world’s first cordless 1/2″ router really compete with corded models? Cordless trim routers have taken over much of […]

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Can the world’s first cordless 1/2″ router really compete with corded models?

Cordless trim routers have taken over much of the router market in the past few years. For many of us, we still need routers with the power to handle large 1/2″ bits. There was bound to be a race to see who could make a full-size cordless router. Just for the record, the Metabo HPT 36V cordless plunge router (M3612DA) took the checkered flag.

Pros

  • Cordless freedom at last!
  • Optional AC adapter available for when you need longer runs
  • 2 hp brushless motor provides plenty of power
  • Extremely smooth plunging mechanism
  • Variable speed
  • LED illuminated cutting area provides good visibility
  • Lots of included accessories like a guide fence, template guide set, and bag

Cons

  • Square collet makes it more difficult to change bits
  • No micro depth adjustment on the plunge base
  • Opening on dust collection port too small for many bits

Metabo 1/2″ Cordless Router Performance

Originally I planned on testing the 36V cordless performance of this Metabo plunge router by running a series of tests on both pine and red oak. I started off with the oak and was immediately impressed with the power. It wasn’t long before I realized I would just be wasting material if I repeated the test in pine. If it will do the cuts in oak that easily, it will do it in almost any wood.

Metabo HPT M3612DA cutting a 5/8" deep x 1/2" rabbet
Cutting 1/2″ x 7/8″ in a single pass is easy for this router

I cut 3/8″ x 3/8″ rabbets in oak in a single pass and the Metabo 1/2″ router simply ate through the oak like it was balsa wood. My 1-1/4″ router would have required two passes to remove that much material in oak as fast as I was pushing this cordless tool. I then decided to see what it took to deliberately bog down the motor. I cut a dado 1/2″ wide and 5/8″ deep. It handled it well but my bit smoked and burned a lot. I re-examined my 20+ year-old bit and found that it was very dull—and it still made the cut.

I replaced the bit with a brand new Freud bit and…can you imagine the first time a Jedi cuts through a tree with a lightsaber? That is what it felt like. This time however I was not cutting 1/2″ x 5/8″ deep in one pass. Instead, I cut 1/2″ x 7/8″ deep in a single pass—effortlessly. The router cut the board clean in half in a single pass giving me a 1/2″ thick saw kerf.

Metabo HPT M3612DA Router
Hogging out enough wood in a single pass to almost cut the oak board in half. I later did in one pass

Metabo’s Cordless Router- with a Cord

As I used the Metabo Cordless Plunge Router, I monitored how much battery charge it was using. Clearly, this varies with the hardness of the material you cut, how much material you remove, the sharpness of your bits, and how quickly you feed the material. After using the router, I only need one battery for now. Your mileage may vary. If you build one piece of furniture at a time, one battery will probably be all you need for most tasks. Cabinet makers who have to make larger production runs of cabinet doors might want a second or third 36V battery.

There is another option, however. Metabo offers an optional AC/DC adapter for their 36V cordless tools. They call it the Metabo HPT ET36AM MultiVolt 36V Power Tool Battery Adapter Kit. It is priced around $149—about the same as buying two batteries. With this kit, you get unlimited runtime for those longer production runs.

Metabo HPT Cordless Router with optional corded adapter kit
The optional Metabo HPT MultiVolt 36V Power Tool Battery Adapter Kit keeps you going after the battery dies

The Collet

The collet which holds the bit in the Metabo Cordless Router is one thing I am not happy with. I’m fine with it being a safety collet, which is standard on quite a few routers. A safety collet means to remove the bit, you loosen the collet. Then turn it by hand and it will get tight again. You will need the wrench to loosen the collet again. That is not my issue.

Metabo HPT made the collet square and not hex-shaped, however. Trying to tighten and loosen router bits on any router is always tricky. Using a square nut on the collet means you have fewer positions to place your wrench to turn it. This means you can get in a situation where you literally cannot turn your wrench from either side to tighten or loosen the collet. This happened to me more than a few times while testing the router.

square vs hexagonal 1/2-inch router bit collet
Metabo’s square collet on the left vs an easier to use hexagonal collet on the right from another router

Dust Collection

The dust collection system works great once you understand its limitations! The hole in the dust collector port doesn’t fit the vast majority of my router bits, so I had limited use of this feature. It fits straight cutting bits and some of my 1/4″ router bits. I don’t use 1/4″ router bits unless I cannot locate a 1/2″ version. The smaller mass on these bits heats up more quickly and causes them to get hotter. This also helps them dull faster than their 1/2″ counterparts.

The second headache with the dust port is the end that plugs into your vacuum. It does not seem to fit any hose or adapter I could find. I tried it on DeWalt, Festool, Hitachi (ironically), Shop-Vac, Makita, and Ridgid vacuums and dust extractors. I finally found an adapter on the end of a Bosch dust extractor that would work. It should not be that hard to plug a tool into your shop vac hose considering there are only two sizes of hose on most shop vacs. Once you finally get it hooked up, the dust collection makes a huge difference in keeping your shop clean.

Metabo Cordless Router
Removing paint with a router while leaving the wood underneath

The Bottom Line

I no longer lust after a big heavy 3 hp router. I now want a second Metabo 36V Cordless Plunge Router to leave on my router table! Being able to take my now cordless router table outside where I don’t have to worry about dust is a huge win.

If you need more power than a trim router can give you, or you need to use 1/2″ router bits, then I think the Metabo HPT M3612DA 36V Cordless Variable Speed Plunge Router might be the perfect router. It should certainly appeal to most woodworkers. This router produces tremendous power in a lightweight but full-size package. It can run off both batteries and a cord with the optional AC adapter. Other than the square collet and the finicky dust collection port, what’s not to love?

You can pick up the kit with 4Ah battery and charger for $399.

Metabo HPT M3612DA 1/2″ Cordless Router Specifications

  • Metabo HPT M3612DA
  • 36 Volts
  • 2 Peak HP
  • Plunge Base
  • 1-31/32″ Plunge Stroke
  • 1/2″ and 1/4″ Collets Included
  • 11,000 – 25,000 No-Load Variable Speed
  • Soft Start
  • LED Illuminated Cutting Area
  • 6.6 lbs (tool only)
  • Limited lifetime warranty on tool body
  • $399

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https://www.protoolreviews.com/metabo-36v-cordless-variable-speed-plunge-router-metabo-hpt-m3612da/feed/ 4 Metabo cut Cutting 5/8" deep x 1/2" in a single pass is easy for this router Metabo Router Metabo Corded Router Metabo Collet Metabo's square collet on the left vs an easier to use hexagonal collet on the right Metabo Cordless Router Removing paint with a router while leaving the wood underneath
Setting Router Bit Speed | Use this Handy Chart https://www.protoolreviews.com/setting-router-bit-speed-chart/ https://www.protoolreviews.com/setting-router-bit-speed-chart/#respond Sat, 17 Apr 2021 17:35:00 +0000 https://www.protoolreviews.com/?p=26184 Setting the Best Router Bit SpeedUsing a router to form beautifully finished edges on wood is an analog to painting a drab room. In a […]

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Using a router to form beautifully finished edges on wood is an analog to painting a drab room. In a very short amount of time with minimal effort, you can improve the look of a boring edge. It only takes a little woodworking experience to find many ways to do things incorrectly. The many nuances of routing involve setting the right router bit speed. It also involves the interplay of that speed with bit diameter, stock hardness, feed rate, and bit sharpness. Although more manufacturers are printing suggested bit RPMs on packages, bit speed information isn’t always readily available. We created a handy router bit speed chart for you to use as needed.

Why You Need to Set Your Router Bit Speed

As a general rule of thumb, the router bit speed has to do with what we call rim speed. Grab a couple of router bits with dramatically different diameters to get a sense of the importance of rim speed. They can be from larger plunge routers like the Triton TRA001 or smaller trim routers like the Milwaukee M18 FUEL router. It really doesn’t matter.

Some basic geometry quickly illuminates the fact that 1.5-inch diameter and 3.5-inch diameter bits running at the same RPMs have dramatically different rim speeds at the edge. The rim speed difference at equal RPMs is more than twice that for the 3.5-inch bit than the 1.5-inch one!

Without the proper context that may not seem terrible. However, suffice it to say it’s an unsafe speed—for both the wood and the user—on the larger bit. It’s the difference between a moderate acceleration and leaving Back to the Future DeLorean tire rubber fires. For one, it can actually burn the wood. It can also exaggerate even the tiniest imbalance in the bit or router and cause vibration or a dangerous bit failure.

General Router Bit Speed Chart

Of course, running bits too slowly can also cause vibration that damages the stock.

Here’s a general guide, or router bit speed chart to get you started. (Please refer to the manufacturers’ recommendations and keep in mind the speeds they suggest are maximum):

DiameterMax RPM +/- 10%
Up to 1-inch22,000
1- to 2-inches20,000
2- to 2.5-inches18,000
2.5- to 3.5-inches10,000

Generally, the rim speed will be around 100 to 120 miles per hour. You can’t clock that, so use the RPM as a proxy for rim MPH.

Setting the Best Router Bit Speed
Setting the best router bit speed begins with understanding that cutting takes place along the rim.

How Fast is That Router Bit Speed Really?

To understand just how the bit diameter affects speed, let me walk you through a few examples. The formula for calculating rim speed has you finding the circumference of the bit, calculate that to inches per minute, and eventually translating it to miles per hour. Let’s start with a few different circumferences:

Circumference = π x (router bit diameter)

Let’s first calculate the circumference of a few simple bits sizes for example:

1-inch diameter bit = 3.142 x 1 in. = 3.142 in.

2-inch diameter bit = 3.142 x 2 in. = 6.28 in.

3-inch diameter bit = 3.142 x 3 in. = 9.42 in.

Calculating Rim Speed

Now we can calculate the rim speed—or the speed at any point along the outside edge of the cutting router bit—using the following equation:

Rim Speed = circumference x router speed (RPM)

What we get are results expressed as inches per minute. For the sake of simplicity, let’s assume a router speed of 20,000 rpm:

1-inch diameter router bit speed = 3.142 in. x 20,000 rpm = 62,830 in/min.

2-inch diameter router bit speed = 6.28 in. x 20,000 rpm = 125,660 in/min.

3-inch diameter router bit speed = 9.42 in. x 20,000 rpm = 188,490 in/min.

If we covert those into the more (American) familiar miles per hour (mph), we get:

1-inch diameter router bit rim speed = 59.5 mph

2-inch diameter router bit rim speed = 119 mph

3-inch diameter router bit rim speed = 178.5 mph

So, using the above example, a 1-inch router bit spinning at 20,000 rpm cuts at a rate of 59.5 mph. That cutting speed occurs at the edge of the bit where it does most of its work. That same router, however, drives a 3-inch bit at 178.5 mph at the cutting edge.

If you fail to adjust your router speed when moving from smaller to larger bits, you create a situation where you can end up cutting at 3X the speed (or more) of your smaller bits. That can result in a loss of control or worse.

Consider Taking Multiple Passes at Material

While we strongly suggest you only make cuts you’re comfortable making, you can also ease into certain cuts. It’s good to keep in mind that you don’t have to remove all of the material in one fell swoop. When we created our circular ash table, we used multiple passes with a router to make the cut for the curved outer edge. On each pass, we plunged the bit deeper until we were through the 2+ inch thick material. It worked much better than any jigsaw, and gave us a nice straight edge to sand.

setting router bit speed incremental

As the router bit diameter increases and/or the wood gets harder, you can take multiple passes with the router. In this way, you can maintain a safe and effective rim speed without putting any undue pressure on the tool or yourself. Let the tool do the work and “feel” the tool. If you feel the tool straining, or you need to really bear down on it, you need to make an adjustment.

Check Your Router Bits for Sharpness

In addition to following our router bit speed chart, you want to check the condition of the bits themselves. only want to use bits that are in excellent condition. We recommend putting on your safety glasses even when you’re just walking through your shop (how often do you say, oh I’m just going to do this or that really quick?). However, it’s incredibly important to do so when operating high-speed rotary tools.

It’s unsettling (but easy) to imagine the damage that can be done by metal flying in any direction at 120 mph. Whenever you use a router, inspect the bit first for signs of damage. If you see even the slightest hint of damage, get a new bit. This goes for grinders and grinding wheels as well. Bits can accumulate sap and wood material so be sure to wipe them off after each use to keep them in good, sharp working order.

Using Variable Speed vs Fixed Speed Routers

We recommend against the use of large diameter bits on fixed-speed routers. Fixed speed routers have one speed usually near the high end of the RPM range. That means they are only appropriate and safe or the smallest diameter bits. Don’t try larger bits or use any after-market devices designed to lower the RPM.

The router is one of our favorite workshop tools. You can turn ordinary dimensional lumber into a beautiful piece of furniture in a very short time. To ensure the best results, setting the best router bit speed is the place to start. 

If you’re a Pro and you have some tips on setting router bit speeds, add them in the comments below—or share them with everyone on Facebook, Twitter, and Instagram.

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Best Cordless Router Reviews 2021 https://www.protoolreviews.com/best-cordless-router-reviews/ https://www.protoolreviews.com/best-cordless-router-reviews/#comments Mon, 29 Mar 2021 12:00:00 +0000 https://www.protoolreviews.com/?p=103440 I have a confession—I love routing. I find it therapeutic. There’s something about running a bit down an edge and […]

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I have a confession—I love routing. I find it therapeutic. There’s something about running a bit down an edge and adding an element of creativity that’s enjoyable. Recent upgrades in battery and motor technology are letting us cut the cord on trim routers and making the experience that much better. We decided to bring in the best cordless router models and test them head-to-head in a review that also happens to be great for my mental health.

Best Cordless Router

Milwaukee M18 Fuel Compact Router 2723

Best Cordless Router | Milwaukee M18 Fuel Cordless Compact Router

Milwaukee was one of the latest to the cordless router party, but the extra time allowed them to put together a complete package. It’s near the top in bit speed and power, has excellent visibility to your workpiece, excellent grip, and precise adjustments.

Even Milwaukee’s add-on bases seem to be a notch better in design compared to the others. It’s pretty clear the design team did their homework on this model.

Best Cordless Router Value

Makita 18V LXT Cordless Compact Router XTR01

Best Cordless Router Value

Makita notches a win for the best cordless router value thanks to its combination of a quality design and $129 bare tool price. For $279, you get a charger, 5.0Ah battery, and an interlocking hard case to store it all in. It’s not everyday one of the premium brands wins the best value, but Makita’s is too good to pass up!

The Bits We Used

There are a lot of routers bits to choose from. We frequently turn to Bosch for our router bits because of how long their carbide cutting edges last and the wide variety of bits they make. If all you need is a trim router, check out Bosch’s 6-piece, 1/4-inch bit set (RBS006). It runs $103.99 and includes:

  • 3/8-inch trimming
  • 1/4-inch straight
  • 1/2-inch straight
  • 1/4-inch roundover
  • 1 1/4-inch chamfer
  • 1/2-inch dovetail

If a larger router is also in your future, Bosch RBS010 10-piece router bit set includes a mix of 1/4-inch and 1/2-inch shank bits for $149.99.

Bosch Router Bit Set
  • 1/4-inch straight (1/2-inch shank)
  • 3/4-inch straight (1/2-inch shank)
  • 1/2-inch dovetail (1/2-inch shank)
  • 1-1/4 inch roundover (1/2-inch shank)
  • 1-3/8 inch Roman ogee (1/2-inch shank)
  • 1-1/4 inch chamfer (1/2-inch shank)
  • 1/2-inch trimming (1/2-inch shank)
  • 1/2-inch straight (1/4-inch shank)
  • 9/16-inch V-groove (1/4-inch shank)
  • 7/16-inch core box (1/4-inch shank)

Best Cordless Router from Brands We Trust

Bosch 12V Max EC Brushless Palm Edge Router GFK12V-25N

Best Bosch Cordless Router

Pros

  • Lightweight design
  • Wide-open sightlines to the bit
  • Ergonomics designed specifically for edge routing
  • Super-fine 0.04-inch per turn micro-adjustment
  • Only 12V model

Cons

  • Niche edge functionality limits the types of routing you can do compared to other cordless models
  • Limited runtime

Bosch’s 12V router is specifically designed for light edge routing. Because of this, it’s able to get away with a 12V power source and a slower 13,000 RPM bit speed. Don’t try to push this one into other tasks—there’s not enough power for that by design.

For what Bosch developed this to do, it’s excellent. We love how easy it is to see the bit engage your material and the ergonomics are dialed in for edge routing.

On the convenience side, we really like Bosch’s pullout collet lock that doesn’t require you to hold a button down while you’re tightening or loosening.

With Bosch’s Core18V battery system and ProFactor advanced tools, we’re hoping to see a full cordless version of the Colt trim router coming later this year.

DeWalt Max XR Brushless Cordless Compact Router DCW600

Best Cordless Router DeWalt

Pros

  • Excellent power under load
  • Stops the bit fast when you turn off the power
  • Very effective twist depth adjustment system
  • Variable speed dial

Cons

  • Largest diameter barrel of the group
  • Macro adjustments take longer than other models
  • No fence/guide attachment included

DeWalt builds their cordless trim router on the foundation of the popular DWP611 corded model. It steps out from the rest of the group thanks to a full barrel twist adjustment instead of using smaller dials. It takes a little getting used to if you’re moving over from another brand, but it’s effective. The downside is that macro adjustments take longer.

It has one of the slower top speeds at 25,500 RPM, but the power level is right up there with the rest and it seems to make more efficient use of its battery.

It’s heavier and bulkier in diameter than the others and some folks might be turned off by that. It didn’t bother our testing team much, though.

In addition to the bare tool, you add some value with the brushless woodworking kit that includes the router, XR D-handle jigsaw, 5Ah battery, and charger. There aren’t any other kit options and you’ll need to grab any bases or other accessories separately.

Kobalt 24V Max Cordless Router KR 124B-03

Best Kobalt Cordless Router

Pros

  • Variable speed dial
  • Very good power under load
  • Good sightlines
  • Fastest bit speed
  • 5-year warranty

Cons

  • Micro-adjustment slides freely
  • Slightly top heavy
  • Have to remove the base to change bits

Kobalt’s cordless router is less expensive than all but one of the routers on our list and doesn’t sacrifice performance to give it to you. With 30,000 RPM on the top end, it’s just slightly behind the top models in power and certainly not underpowered.

It has a good sightline to the bit and the controls are easy enough to use. However, the micro-adjustment’s free movement might be an issue for some folks. On the other hand, it matches Makita in scoring top marks for its ergonomics.

On the convenience side, there’s no way to change the bit without completely removing the router from its base because of the collet lock placement. It’s usually easier to change bits on any trim router with the base off, so this isn’t going to be an issue for everyone.

This is one of our best cordless router models that doesn’t include a battery and charger. However, the fence comes with it and it has one of the better warranties out there at 5 years.

Makita 18V LXT Cordless Compact Router XTR01

Makita Cordless Router

Pros

  • Power lock button provides an additional safety step
  • Excellent power under load
  • Very good sightline to the bit
  • Nice plunge base included in the kit
  • Compact overall size
  • Bare tool is less expensive than DeWalt or Milwaukee
  • Available combo that includes fixed and plunge bases

Cons

  • Micro-adjustment slides freely

Makita’s design is very similar to Kobalt’s. It shares the free-sliding micro-adjustment that may frustrate some folks. The collet lock is in a similar position, but the cutout area of the base is more generous and you’re able to change bits without removing the base if you like.

On the positive side, it matches Kobalt’s top ergonomics score but isn’t as top-heavy with a 5.0Ah battery on it. Its sightline is a bit better and it feels more powerful even though it has the same 30,000 RPM top speed.

Makita is the only model that includes an extra safety in addition to the power button. While none of these routers are likely to turn on rolling around your toolbox, it is a nice bit of insurance to carry. Both the power and lock/unlock buttons are blister buttons, something that PTR Reviewer, Tom Gaige doesn’t care for.

What’s interesting is that Makita makes a strong case for the best cordless router value. It’s $129 as a bare tool—$50 less than Milwaukee and $70 less than DeWalt. The kit options are more in line with its competition, though. It’s worth noting that both kits include an interlocking hard case.

Milwaukee M18 Fuel Cordless Compact Router 2723

Milwaukee M18 Fuel Cordless Router

Pros

  • Excellent power under load
  • Stops the bit fast when you turn the power off
  • Excellent sightline to the bit
  • Well-designed plunge and offset bases
  • Very good ergonomics
  • Second fast bits speed
  • Variable speed dial
  • 5-year warranty

Cons

  • No significant drawbacks

As we said above, Milwaukee pulled together the best aspects of the other routers and made a complete package that doesn’t have any major downsides in our opinion. It takes the RPMs a little higher to 31,000 and feels as powerful as DeWalt and Makita at the top of our charts.

The base cutout provides the best sightline to the bit. The dial-based micro-adjustment and push-button macro adjustment are the easiest to use and its controls are well-placed for easy use as well.

If there’s a chink in Milwaukee’s armor, it’s that its ergonomics aren’t quite as good as Kobalt and Makita, but they are very good.

Its $179 bare tool price is where we expect it to be for the top tier of the class. There are also a variety of combos available to get you the bases you want, though none include a battery and charger (see below). Depending on your favorite retailer, there are several tool combos available that include the router.

  • Fixed and plunge base combo (2723-20PB)
  • Fixed, plunge, and offset base combo (2723-20BB)
  • Offset and fixed base combo (2723-20OB)

Ridgid 18V Octane Cordless Router R860443B

Best Ridgid Cordless Router

Pros

  • Lightweight design
  • Good power under load
  • Included fence guide is very sturdy

Cons

  • Plastic tool housing doesn’t glide against the fence as easily
  • Allows some movement in the micro-adjustment when locked

Ridgid stakes its efforts in pursuit of the best cordless router title by relying on Octane’s improved performance. What actually sets it apart, though, is how lightweight it is. Weighing just 2.3 pounds, it’s more than 1/2 a pound lighter than any of the other 18V/20V max models.

The Octane boost does help. It wasn’t quite hit the same level as our top performers, but its 30,000 RPMs were certainly capable of the routing we tested it on.

One design quirk that you may have to get used to is that the micro adjustment and speed dial are on opposite sides. Another oddity is that you have to pull the power switch out rather than pushing it in. You can use your thumb to accomplish that easily enough, but it’s very different.

Pricing on Ridgid’s cordless router is $129 as a bare tool and there aren’t any kits or combos available at the moment. As you’re shopping, keep in mind Ridgid’s Lifetime Service Agreement on the tool. It also now applies to any batteries and chargers you purchase separately.

Ryobi One+ 18V Cordless Trim Router P601

Ryobi Cordless Router

Pros

  • Easy-to-use Micro adjustment
  • Good material visibility
  • Lightweight design

Cons

  • Single speed only
  • Top heavy
  • Plastic body construction instead of metal
  • No fence included

Ryobi is by far the least expensive of our cordless router. That’s great for getting into cordless routing, but it does come with some trade-offs. The most obvious is that it’s a single-speed brushed motor router dialed in at 29,000 RPM.

It’s fairly lightweight as a bare tool, weighing 2.8 pounds. However, the stem pack design adds quite a bit of height and gives it a top-heavy balance when you have a battery inserted. It also creates a more off-center profile around the top.

There’s not as much power and you’ll need to slow down to let the motor and bit do the work compared to the others in our group.

Like Ridgid, the housing is plastic, but it slides better on its macro adjustment and locks down more securely.

Let’s not get too hung up on some of these details, though. This is a $69 cordless router and it’s capable of getting a lot of work done. Yes, there are professionals that demand more features and performance. But for the average DIYer or someone who’s just getting started, it’s a budget-friendly way to cut the cord. If that’s not enough, check out some of the combo options:

  • 15-piece bit set with router: $109
  • 4-piece roundover bit set with router: $79
  • Random orbit sander and router bare tool combo: $99
  • Orbital jigsaw with router bare tool combo: $119

And there are a bunch more at The Home Depot!

Choosing the Best Cordless Router: What We Look For

Performance

As of right now, the best cordless routers are all trim routers. That may change in the future as battery and motor technology improve. The top speed we’ve seen is 31,000 RPM and anything closing in on the 30,000 RPM mark should have no problem with most 1/4-inch shank router bits.

Smooth operation is an absolute must. With a bit spinning at 10’s of 1000’s of RPMs, any wobble is an absolute failure for the tool. Beyond that, we check to see how well the router keeps up with the pace we naturally want to work. If it’s slowing us down compared to a corded model, it lessens the value of cutting the cord.

That said, even lower speed models can get the job done. Just understand that you’ll need to slow down to let the motor keep its RPMs as high as it can.

As you’re shopping, look for models with a brushless motor. They can extend your runtime up to 50% over brushed motors along with providing more power and extending the tool’s overall life. It can make the difference between finishing your project and having to wait for an hour for your battery to charge.

Ergonomics

For cordless routers, weight isn’t a huge concern, but it does come into play because you’re almost always working on top of the material you’re routing. Still, some people prefer lighter weights and that’s perfectly okay!

Pay attention to the gripping surface. The size of your hands is a big factor in whether a slim or thicker barrel fits well. While we tend to prefer smaller diameters, it’s just that—a preference. You might like a larger diameter.

Rubber overmold should also cover much of the gripping surface to provide some grip and comfort. Consider how latches and dials affect your grip along with how easy it is for you to reach any adjustments.

Features

What makes or breaks your experience with a router ties in heavily with the feature set. Here are the primary things we look for that can make our experience better:

  • Power switch design and placement
  • Speed dial placement for variable speed models
  • Micro adjustment design and movement
  • Macro adjustment design and movement
  • Base removal
  • Bit change design
  • View of the bit and material while you’re working, including how well LED lights illuminate your view
  • Presence of an electric brake to stop the bit quickly
  • Included and/or available accessories, such as additional base plates, fences, and bases

Value

Here at Pro Tool Reviews, finding the best cordless router value isn’t just a look at the price. It’s what you get for your money. A big part of that is directly tied to tool itself. Also keep in mind how long he warranty is, how tough it is to get service if you need it, what other tools are compatible with the same battery, and the added value of combo kits.

Why You Can Trust Pro Tool Reviews

Ever check out a “review” site and you can’t tell if they actually tested the tools or if they’re just “recommending” the Amazon top sellers? That’s not us. We won’t recommend anything unless we’d actually use it ourselves and we don’t really care who the primary retailer is. It’s all about giving you a legitimate recommendation and our honest opinion of each product.

We’ve been in business since 2008 covering tools, writing reviews, and reporting on industry news in the construction, automotive, and lawn care industries. Our Pro reviewers work in the trades and have the skills and experience to know whether tools can perform well in the field.

Each year, we bring in and review more than 250 individual products. Our team will put our hands on hundreds of additional tools at media events and trade shows throughout the year.

We consult with innovators in the technology and design of tools to gain a broader grasp of where these products fit and how they work.

We work with more than two dozen professional contractors around the United States who review products for us on real job sites and consult with us on testing methods, categories, and weighting.

The end result is information you can trust because of the editorial, scientific, and real-world professional experience we collectively utilize each and every time we pick up and test a tool.

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Kobalt 24V Max Cordless Trim Router Review KR 124B-03 https://www.protoolreviews.com/kobalt-24v-max-cordless-trim-router-review/ https://www.protoolreviews.com/kobalt-24v-max-cordless-trim-router-review/#comments Wed, 24 Mar 2021 12:00:00 +0000 https://www.protoolreviews.com/?p=104784 Kobalt 24V Max Cordless Trim RouterThe Kobalt 24V Max cordless trim router is one of the more affordable cordless options available. We tested it side-by-side […]

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The Kobalt 24V Max cordless trim router is one of the more affordable cordless options available. We tested it side-by-side against the most popular brands to see if its design and performance can keep up with the ones that get more hype.

Pros

  • Fastest cordless router bit speed (31,500 RPM)
  • Slim, comfortable gripping area
  • Good bit visibility
  • Edge guide included

Cons

  • Base slides freely when making micro adjustments
  • No plunge base available
  • No kits or combos available

Kobalt 24V Max Cordless Trim Router Performance

With a no-load speed range of 15,500 – 31,500 RPM, this is the fastest cordless router based on specifications. Milwaukee’s is the next closest at 31,000 RPM.

That speed translates to excellent work results. As we completed roundovers and flush cuts, it kept up with the premium models well. With dadoes and dovetails, it showed slightly less power than a couple of other models, but its performance was still excellent. You can also get a little boost by using one of the Ultimate Output batteries that pairs with XTR tools.

Overall, this has the performance to replace your corded trim router and we don’t have any hesitation recommending it for hardwoods.

Kobalt 24V Cordless Trim Router Ergonomics

Weight isn’t a huge issue for routers unless it’s way off-balance and Kobalt’s 3.05-pound bare weight is right in the middle of the cordless class. A 4.0Ah battery is the way to go in our opinion, and that brings the total weight up to 4.81 pounds. It’s top heavy like almost all cordless routers, but it’s centered and doesn’t throw off your routing.

The barrel diameter is on the slim side just like Makita’s and that’s what we prefer. There’s also a helpful layer of overmold that aids your comfort and grip. We’ve seen some brands forgo overmold on the base, but we think it makes the grip better all around, so we like to have it there.

Kobalt 24V Max Cordless Trim Router Design Notes

If you’ve seen or used Makita’s cordless router, Kobalt’s design is very similar. The two aren’t interchangeable, though. The barrel diameters are slightly different.

Height Adjustments and Base Removal

The key highlight is a rank-and-pinion adjustment system. Just release the clamp and use the knob to set the bit height you need. Etched measurements on the motor housing make seeing that height change really easy and it won’t wear off.

The downside of the system is that the motor slides freely when you release the clamp. If you’re trying to eyeball the bit, it takes some finger strength to hold the knob as you adjust. If you’re going to judge based on the measurement marks, just set the router on its side and you can be much more precise.

The placement of Kobalt’s spindle lock prevents you from changing bits without removing the base. Most of us remove the base of trim routers anyway, so we don’t really see that a big negative. However, getting the base off is super-easy. With the clamp open, just pull the base off. There are no extra buttons to press to release it.

Control

I like the layout of Kobalt’s controls. The power switch, variable speed dial, and depth adjustment are all on the front. The power switch is a standard no-frills mechanical switch.

The variable speed dial has 6 settings with an extra stop between each one. There’s no speed change at the half steps, though.

Overall, it’s a simple, proven design and layout that works well.

Bit Visibility

The Kobalt 24V Max cordless trim router has a good-sized cutout in its fixed base that provides decent visibility to your bit. We’ve seen more generous openings, but none of our testing team felt it hindered their operation.

Two LED lights aid your visibility. They are mounted on the front and back rather than the two sides and do a very nice job of providing 360° light around the bit.

Kobalt 24V Max Cordless Trim Router Price

Lowe’s has this Kobalt cordless router for $119 as a bare tool and includes an edge guide. There are no kit or combo options available at the moment and we haven’t heard of any plans for an XTR version.

The Bottom Line

The Kobalt 24V Max cordless trim router starts with a solid foundation and builds out as one of the better cordless models available. What may cause some people to hesitate is the lack of an available plunge base. If that’s not a concern for you, this $119 router is an excellent addition to one of the best value cordless lines out there.

Kobalt 24V Max Cordless Trim Router Specifications

  • Model: Kobalt KR 124B-03
  • Power Source: Kobalt 24V Max batteries (including ultimate output)
  • No-Load Speed: 15,500 – 31,500 RPM
  • Collet Size: 1/4-inch
  • Weight: 3.05 pounds
  • Warranty: 5 years
  • Price: $119 bare

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Skil 14-Amp Router Review RT1322-00 https://www.protoolreviews.com/skil-14-amp-router-review-rt1322-00/ https://www.protoolreviews.com/skil-14-amp-router-review-rt1322-00/#comments Fri, 19 Feb 2021 13:00:00 +0000 https://www.protoolreviews.com/?p=80975 Skil 14-Amp Router ReviewWe were on the hunt for a few new woodworking tools and came across a Skil 14-amp router that comes […]

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We were on the hunt for a few new woodworking tools and came across a Skil 14-amp router that comes with fixed and plunge bases for less than $150. Skil normally gives us a lot of quality and performance for the price, so we brought it to see if it’s worth adding to your shop.

Pros

  • Includes fixed base, plunge base, and parallel guide
  • Electronic control panel on top lets you change speed on the fly
  • Preset modes help less experienced woodworkers dial in the correct speed
  • Excellent sightline to the bit with LEDs to light the work area
  • Confident routing performance, even with larger bits
  • Comfortable handle design
  • Excellent value at $139.99

Cons

  • Center hole on the bases isn’t big enough to use bits over 1 1/4-inch

Skil 14-Amp Router Performance

With 2.5 horsepower available, this Skil router draws 14 amps with speeds from 10,000 to 25,000 RPM. The electronic control panel on top is easy enough to change speeds on. Just press the + or – button to get the speed you want.

Skil 14-amp router control screen

While seasoned woodworkers know how to dial that speed in, Skil includes some friendly help if you don’t have quite as much experience. Pressing the “Set” button lets you select settings for the bit style, bit size, and hardwood, softwood, or plastic materials. Once you choose them, the router selects the recommended speed for that combination.

If you get started and find that the speed isn’t quite right, you can change it on the fly without turning the motor off first.

Using quality router bits such as Bosch’s 10-piece RBS010, we got excellent results and confident power with the edge and forming routing we did.

Roman Ogee Edge

Key Features and Design Notes

It’s handy that Skil includes both fixed and plunge bases with this set. Both include all the macro and micro adjustments you need to dial in the depth just right for the material you’re working on.

Skil 14-Amp Router Fixed and Plunge Bases

They also have excellent lines of sight to your bit and the LED lights keep your working area visible.

The router can handle both 1/2-inch and 1/4-inch shank bits. To switch to the smaller shank size, you need to insert the 1/4-inch adapter that comes with the kit into the 1/2-inch collet and then install the bit. They’re not completely separate collets.

Skil 14-Amp Router Collet with 1/4-Inch Adapter

The base plate center openings are a little small. You can use bits up to 1 1/4-inch without a problem. Anything over that and the bit hits the opening side.

Skil 14-Amp Router Base Plate

We took the largest roundover bit we normally use and gently pushed it through the base to enlarge it. This worked great, though it did have to cut pretty close to the other holes surrounding the center on the plunge base.

You want your mind on your bit and material when you’re routing and Skil did an excellent job of making sure you’re not thinking about the handles instead. The handles on both bases are comfortably shaped and perfectly placed.

Full Feature Set

  • 14-Amp, 2.5 HP motor
  • Fixed and plunge bases included
  • Speed control LCD display
  • Electronic speed control
  • Soft start
  • Live tool indicator light
  • LED lights around the collet
  • Three coarse and one micro depth adjustment settings
  • Standard bit change with spindle lock and collet wrench
  • 1/4-inch collet adapter included
  • Dust collection adapters included

Skil 14-Amp Router Price

This Skil router combo includes both fixed and plunge bases, dust extractor adapters for both bases, a parallel guide, a 1/2-inch collet, and a 1/4-inch collet adapter. You can snag it for $139.99 on Amazon or other Skil retailers.

The Bottom Line

This Skil 14-amp router fits well in the general-purpose category and comes as a versatile package thanks to the included fixed and plunge bases. You’ll still need a palm router at some point and some of you will need a more powerful model down the road. However, the RT1322-00 covers a wide range of routing needs and is a great model to get started with. It’s certainly suitable for budget-minded Pros as well.

Skil 14-Amp Router Specs

  • Model: Skil RT1322-00
  • Collet Size: 1pc 1/4″ and 1pc 1/2″ collet
  • No Load Speed: 10,000-25,000 rpm
  • Power: 14 Amps
  • Height (inch): 10
  • Length (inch): 9-7/16
  • Weight (pound): 12.2
  • Width (inch): 6
  • Warranty: 1-year warranty
  • Price: $139.99

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DeWalt 20V Max XR Cordless Router Review DCW600 https://www.protoolreviews.com/dewalt-20v-max-xr-cordless-router-review/ https://www.protoolreviews.com/dewalt-20v-max-xr-cordless-router-review/#comments Thu, 18 Feb 2021 15:15:00 +0000 https://www.protoolreviews.com/?p=40648 Best Cordless Router DeWaltThe DeWalt 20V Max XR cordless router is built on the foundation of the brand’s popular corded trim router and […]

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PTIA 2018 Winners Sqaure Logo

The DeWalt 20V Max XR cordless router is built on the foundation of the brand’s popular corded trim router and has a lot to offer.

It also happens to be a Pro Tool Innovation Award Winner. But with more than half a dozen other cordless routers to compete with, we wanted to see how this cordless woodworking tool stacks up against the competition.

We also wanted to see if it’s a viable replacement for a corded palm router or simply a supplementary tool.

Pros

  • Solid design built on the DWP611 corded model
  • Excellent visibility
  • Excellent power under load
  • Stops the bit fast when you turn off the power
  • Very effective twist depth adjustment system
  • Variable speed dial

Cons

  • Largest diameter barrel of the cordless trim router group
  • Macro adjustments take longer than other models
  • No fence/guide attachment included
  • Bare tool price is higher than the competition

DeWalt 20V Max XR Cordless Router Design

Brushless Motor

The brushless motor is a big part of the draw for this model, eliminating the need to replace carbon brushes while extending runtime and motor life. That motor is an all-metal design with electronic speed controls, a soft start, and an electronic brake.

DeWalt 20V Max XR Cordless Router Profile

Bit Adjustment and Changing

The adjustment ring is unique to DeWalt in the cordless category. It’s easy to use—just open the clamp and twist! The only downside is that macro adjustments take longer than other designs. We don’t have a major problem with it, though.

To remove the base completely, pinch the two release buttons on either side of the twist ring.

Changing the bit

The center-mounted collet lock allows you to change the bit without removing the base if you like. Like most routers, it’s easier with the base off and DeWalt’s design make it easier to remove that many others we’ve tested.

Visibility

2 LED lights do a fine job of lighting up the area around your bit. The cutout is fairly generous, making visibility a nice highlight for this model. If you decide to add the dust port attachment, that all goes out the window, though.

DeWalt 20V Max XR Cordless Router

Controls and Adjustments

There on no surprises on control placements – they’re below the battery where expect to find them. The power switch has a flexible rubber dust cover over it to help keep debris from getting inside it.

DeWalt goes for a quick release lever lock and adjustment ring for depth changes. It’s not unique but is different from thumb screw adjusters. After a few weeks of use, I’m still not convinced one system or the other is easier for me.

I like the adjustable depth gauge ring. Unlike etched gauges, I can zero my bit after I install it and know exactly how deep I’m cutting without any additional math. It’s particularly helpful on grooves, joining dados, and general freehand work where I want careful control over the depth.

Additional Features

  • Dual LED lights
  • Large button spindle lock
  • 12-position ratcheting lock
  • D-shaped base
  • Plunge base compatibility

A Quick Ergonomic Interjection

Like a circular saw, weight on a trim router isn’t a huge deal since it runs on top of your work surface. With a 5.0 Ah Tool Connect battery, the DeWalt DCW600 weighs 4.8 pounds and 3.4 bare. It’s on the heavier side for cordless models, but it didn’t really bother us during testing.

The DeWalt cordless router has a thicker diameter than most of the others. With my medium-sized hands, I prefer a smaller diameter – it’s one of the reasons I like DeWalt’s drills and impact drivers so much. But take that with a grain of salt. I let some of the other guys in the shop use it and they like DeWalt’s diameter just fine.

Barrel diameter

DeWalt 20V Max XR Cordless Router Performance

Routing Speed

Routing is one of those jobs that’s kind of therapeutic in my book, so putting the DeWalt cordless router through some tests is more fun than work. The brushless motor spins up to 25,500 RPM with 7 marked settings on the dial.

DeWalt 20V Max XR Cordless Router Speed Dial

That’s a little faster than Ridgid’s original cordless model (the Octane version is faster), but I noticed a significant difference when I swapped over to Makita’s 30,000 RPM model. Milwaukee’s M18 Fuel kicks things up even more to 31,000 RPM. It’s not an issue of routing quality as much as that it’s simply not cutting as fast as some of the competition.

1-1/4 HP corded models run a bit higher as well, spinning up around 30,000 RPM. DeWalt’s corded model runs 27,000 RPM. If you’re already used to that one, 25,500 doesn’t feel like as much of a drop.

Turning the router off, the electronic brake is very obvious. Routers don’t usually spin on the way a non-braking circular saw or grinder does, but that little bit of time DeWalt saves you is a nice touch.

Cut Quality

Edging with any standard bearing-assisted bit is as easy for this router as any of the other cordless models we’ve tested. You just need to take your time a little more than you do with higher-speed models. Routing with a fence is a pleasant experience as well, though DeWalt does not include one.

Where I noticed the biggest difference is in freehand and template routing. While I don’t have any problem using DeWalt as a go-to cordless router, Makita’s higher speed and smaller handle diameter give me a little better control when I’m trying to work on something with high detail like lettering.

DeWalt 20V Max XR Cordless Router

DeWalt 20V Max XR Cordless Router Price

The $179 bare tool price is quite a bit higher than you see from Makita ($129) and Ridgid ($119). Makita also offers their model in a full kit that includes a plunge base, two batteries, and edge guide for $370.

Is worth upgrading from DeWalt’s $139 DWP611 corded router?

If you already have DeWalt 20V Max batteries, absolutely. The designs are very similar and transitioning is very easy. Plus, the corded model earns consistently high ratings, so there’s no reason to shy away from a cordless model built on the same foundation.

The Bottom Line

DeWalt sticks with a proven design by using their popular corded trim router as a foundation for the DCW600 and that’s a good thing. The speed is slower than the top cordless models and the price is a bit higher than its competition. That said, it’s a solid design that I enjoy using and there’s no reason to shy away if you’re already using DeWalt 20V Max batteries.

DeWalt 20V Max XR Cordless Router Specifications

  • Model: DeWalt DCW600
  • Power Source: DeWalt 20V Max batteries
  • No-Load Speed: 16,000 – 25,500 RPM
  • Collet: 1/4-inch
  • Base: 4 inches
  • Weight: 3.4 pounds bare
  • Warranty: 3 years with 90-day money-back guarantee and 1-year service agreement
  • Price: $199 bare

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Ridgid 18V Octane Cordless Compact Router Review R860443B https://www.protoolreviews.com/ridgid-18v-octane-cordless-compact-router-review/ https://www.protoolreviews.com/ridgid-18v-octane-cordless-compact-router-review/#comments Sat, 13 Feb 2021 12:00:00 +0000 https://www.protoolreviews.com/?p=49071 Ridgid 18V Octane Cordless Compact RouterHaving reviewed the Ridgid cordless trim router some time ago, we were intrigued when they released an updated model. The […]

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Having reviewed the Ridgid cordless trim router some time ago, we were intrigued when they released an updated model. The new Ridgid 18V Octane Cordless Compact Router (R860443B) remains fully backward-compatible with all Ridgid 18V batteries. It does, however, offer some additional power when combined with new Ridgid Octane batteries.

Pros

  • Decent run-time
  • Plenty of power for corner beads, cutting in hinges, and basic routing needs
  • Easy rough & fine depth controls
  • Lightweight design
  • Included fence guide is very sturdy

Cons

  • Plastic tool housing doesn’t glide against the fence as easily

Ridgid 18V Octane Cordless Compact Router Design

Ridgid isn’t straying from their time-tested general design. They moved their corded trim router design to the original cordless model and it follows to the Octane version.

Power Switch and Speed Dial

Ridgid has a somewhat unusual power switch. Instead of pushing it in, you pull it out. It’s an easy enough operation using your thumb, though it takes some time to get used to. It’s actually a nice safety feature that makes it nearly impossible to accidentally activate.

Unlike many trim routers, the speed dial is on the opposite side from the micro-adjustment dial. It’s not a deal-breaker, but it is different than most.

Depth Adjustment

Ridgid sticks with a standard micro depth adjustment which works as we expected. A quick-release lever and spring-loaded release handle macro adjustments before you use the micro-adjust dial to fine-tune your depth. We had no problems setting proper depth for avoiding ledges on corner rounds or when configuring the router for cutting in hinges and locksets.

RIDGID Octane compact router depth adjust

Plates and Ports

The Ridgid Octane cordless compact router has everything you’d expect in a compact router. The collet takes 1/4-inch bits and it includes both round and square bases that swap easily with four Philips screws.

RIDGID cordless compact router base plate

You get a detachable dust port and edge guide. The dust port does a decent job collecting material, even when using lighter-weight vacs like the Ryobi cordless shop vac. It can connect to 1-1/4 in. or 1-7/8 in. hoses.

Ergonomics

Of the 18V cordless routers available, Ridgid’s is the lightest. By using a plastic motor housing instead of aluminum, they drop the bare weight to 2.28 pounds on our scale. If you stick with a 3.0Ah Octane battery, it maintains a very manageable weight.

The barrel diameter is right in the middle between DeWalt’s larger size and the smaller sizes from Makita and Kobalt.

Sightline

Ridgid’s base cutout isn’t as generous as some, so you don’t have quite as wide a view of your bit and material. It’s not obstructed to the point of being a pain, it’s just not as open as others.

Ridgid 18V Octane Cordless Compact Router Performance

Because of the soft-start motor, the Ridgid Octane trim router eases into its 30,000 RPM top speed. This helps prevent the router from jumping when you turn it on. Anyone who’s ever put a gouge in a workpiece due to sloppy router handling knows this well. It also extends the life of the brushless motor.

RIDGID cordless compact router

Ridgid does make some specific power claims. In particular, the tool delivers up to 15% more power than the previous cordless model when using an Octane battery. That might let you handle slightly larger bits. It most certainly feels more confident when putting edges on denser, harder materials. The bit also doesn’t slow down as easily when you bear down into a longer cut.

We gave the Ridgid Octane router a bit of a workout when cutting in dozens of hinges on 6-panel replacement doors for a recent condo renovation. In conjunction with a Ryobi 1/2 in. Carbide Door Hinge Template, the router blew through the work as easily as a corded model. Well, perhaps even easier thanks to the lack of a cord.

Octane compact router door hinges

We also used the router freehand to prepare recessed locksets for all those doors. The size and ergonomics of the tool make it easy to control. I got through the work quickly and my hands sat comfortably around the tool while I worked.

Ridgid router door lockset freehand

Side-by-side with the other cordless routers that are available, the Ridgid Octane 18V cordless compact router isn’t as strong as the top contenders. It shows on dadoes, dovetails, and other higher-demand cuts. It’s not underpowered in that it can’t do the job, though. Just plan on taking a little more time to do it.

Ridgid 18V Octane Cordless Compact Router Price

You can grab the Octane router at The Home Depot as a bare tool for $129—the same price as the corded model. There have been a few kit options in the past, but the bare tool is the only way to get it at the time we’re writing. That’s a good price, and certainly less than Milwaukee and DeWalt. However, it has competition from Makita and Kobalt.

In the box, you get the router, a round base, a square base, detachable dust port, a stout edge guide, 1/4-inch collet, and collet wrench.

As usual, Ridgid backs this router with a Lifetime Service Agreement, assuming you register the tool.

If—and this is a big IF—Ridgid decides to run an upgrade to pair with their recent Max Output batteries, we might see this model go on sale when it launches. We haven’t heard any rumblings of that, though.

The Bottom Line

What’s really nice about the Ridgid 18V Octane cordless compact router (aside from the fact that there’s no cord) is that it keeps its familiar design. If you’ve evolved with Ridgid from the corded model to now, it’s an easy transition. You can get higher performance if you need it, but if you’re already using Ridgid Octane batteries, this router will do the same jobs with excellent results.

Ridgid Octane Router Specs

  • Model: Ridgid R860443B
  • Power Source: Ridgid 18V batteries (Octane recommended for the best performance)
  • Collet: 1/4-inch
  • Dimensions (HxWxD): 7.25 x 3.5 x 5.9 in.
  • Weight: 2.5 lbs.
  • Includes: R860443 18V Octane brushless compact router, square base, round base, detachable dust port, edge guide, 1/4 in. bit, collet wrench, and operator’s manual

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https://www.protoolreviews.com/ridgid-18v-octane-cordless-compact-router-review/feed/ 1 RIDGID Octane compact router depth adjust RIDGID cordless compact router base plate RIDGID cordless compact router Octane compact router door hinges Ridgid router door lockset freehand